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2ZR-FE Charging: Generator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE ENGINE UNDER COVER RH 
  3. REMOVE NO. 2 CYLINDER HEAD COVER  (See REMOVAL )
  4. REMOVE FAN AND GENERATOR V BELT  (See REMOVAL )
  5. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 
    1. Remove 2 bolts and remove the engine mounting stay RH.
      Fig 1: Locating Engine Mounting Stay RH And Bolts
      G05399841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place a wooden block on a jack underneath the engine.
      Fig 2: Placing Wooden Block On Jack Underneath Engine
      G05399842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 6 bolts and nut and remove the engine mounting insulator sub-assembly RH.
      NOTE: Do not remove bolt A.
      Fig 3: Locating Engine Mounting Insulator Sub-Assembly RH, Bolts And Nuts
      G05399843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and remove the engine mounting bracket.
      Fig 4: Locating Engine Mounting Bracket Bolts
      G05399844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE GENERATOR ASSEMBLY 
    1. Remove the 2 bolts and remove the fan belt adjusting bar.
      Fig 5: Locating Fan Belt Adjusting Bar Bolts
      G05399845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the terminal cap.
    3. Remove the nut and remove terminal B.
    4. Disconnect the connector and harness clamp.
      Fig 6: Locating Connector And Harness Clamp
      G05399846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and remove the generator assembly.
    6. Fig 7: Locating Generator Assembly Bolts
      G05399847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the bolt and remove the wire harness bracket.