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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    NOTE: Do not separate the tube indicated in the illustration.
    Fig 1: Locating Fuel Sender Gauge Assembly
    G05399467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the connector of the fuel sender gauge.
      Fig 2: Locating Connector Of Fuel Sender Gauge
      G04829079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the lock by sliding the fuel sender gauge upward, as shown in the illustration.
      Fig 3: Sliding Fuel Sender
      G04829080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP 
    1. Disconnect the connector of the fuel pump harness.
    2. Fig 4: Locating Connector Of Fuel Pump Harness
      G04829081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel pump filter hose.
      Fig 5: Locating Fuel Pump Filter Hose
      G04829082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the fuel filter and the fuel pump from the fuel sub-tank.
      Fig 6: Identifying Fuel Filter Claws
      G05399472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
        Fig 7: Locating Fuel Pump Filter Claw
        G04829085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the fuel pump harness.
      Fig 8: Locating Fuel Pump Harness
      G05399474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring.
      Fig 9: Locating O-Ring
      G05399475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002