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Fuel Pump: Reassembly

  1. INSTALL FUEL PUMP 
    1. Connect the fuel pump harness.
    2. Fig 1: Locating Fuel Pump Harness
      G05399474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply gasoline to the collar and a new O-ring, and then install them into the fuel filter.
      NOTE:
      • Do not remove the suction filter from the fuel pump, because they are nonreusable parts.
        Fig 2: Identifying O-Ring And Collar
        G05399478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 5 claws of the fuel pump.
      NOTE:
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
        Fig 3: Locating Fuel Pump Filter Claw
        G04829085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws of the fuel suction support.
    6. Engage the 4 claws of the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 4: Identifying Fuel Filter Claws
      G05399472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the fuel pump filter hose.
      Fig 5: Locating Fuel Pump Filter Hose
      G04829082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the connector of the fuel pump harness.
      Fig 6: Locating Connector Of Fuel Pump Harness
      G04829081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Install the fuel sender gauge by sliding it downward.
      Fig 7: Installing Fuel Sender Gauge
      G04829095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector of the fuel sender gauge.
      Fig 8: Locating Connector Of Fuel Sender Gauge
      G04829079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002