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Throttle Body: Installation: Installation

  1. INSTALL THROTTLE BODY ASSEMBLY 
    1. Install a new gasket onto the intake manifold.
      Fig 1: View Of Intake Manifold Gasket
      GTY165670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the throttle body assembly with the 4 bolts.
      Fig 2: View Of Fuel Pipe Support And Throttle Body Bolts
      GTY165393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 30 N*m ( 306 kgf*cm, 22 in.*lbf) 

    3. Connect the throttle hose.
      Fig 3: View Of Throttle Hose
      GTY163551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the connector.
      Fig 4: View Of Connector
      GTY163758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the No. 2 water by-pass hose to the throttle body.
      Fig 5: View Of No. 2 Water By-Pass Hose
      GTY164108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the No. 1 water by-pass hose to the throttle body.
      Fig 6: View Of No. 1 Water By-Pass Hose
      GTY162533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the No. 2 fuel vapor feed hose.
      Fig 7: View Of Air Cleaner Fuel Vapor Feed Hose
      GTY164622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE 
    1. Install the air cleaner filter element.
    2. Install and lock the air cleaner cap sub-assembly and air cleaner hose and then tighten the No. 1 air cleaner hose clamp.
      Fig 8: View Of Air Cleaner Hose Clamp
      GTY162641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the No. 2 fuel vapor feed hose.
      Fig 9: View Of Fuel Vapor Feed Hose And Ventilation Hose
      GTY160898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the No. 2 ventilation hose to the air cleaner hose.
    5. Install the vacuum switching valve assembly.
      Fig 10: View Of Vacuum Switching Valve
      GTY160897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the mass air flow meter connector.
      Fig 11: View Of Mass Air Flow Meter Connector And Wire Harness
      GTY163654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the wire harness.
  3. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 2
  4. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. Install the cover with the 2 nuts.
      Fig 12: View Of Engine Cover & Nuts
      GTY164448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.0 N*m ( 92 kgf*cm, 80 ft.*lbf) 

  6. PERFORM INITIALIZATION 
    NOTE:
    • Be sure to perform this procedure after reassembling the throttle body assembly or removing and reinstalling any throttle body component.
    • Be sure to perform this procedure after replacing the ECM.
    1. Disconnect the cable from the negative (-) battery terminal. Wait at least 60 second and reconnect the cable.
    2. Turn the ignition switch to the ON position without operating the accelerator pedal.
      NOTE:

      If the accelerator pedal is operated, perform the above steps again.

    3. Connect the tester to the DLC3 and clear the DTCs . Refer to DTC CHECK / CLEAR
    4. Start the engine and check that the MIL is not illuminated and that the idle speed is within the specified range when the A/C is switched off after the engine is warmed up.

      Standard

      Condition Engine Idle Speed
      A/C switched off 600 to 700 RPM
      NOTE:
      • Be sure to perform this step with all accessories off.
      • Make sure that the shift lever is in N or P.
    5. Enter the following menus: Powertrain/ Engine and ECT/ Data List/ Throttle Position. Sensor Output. Fully depress the accelerator pedal and check that the value is 60% or more.
    6. Perform a road test and confirm that there are no abnormalities.