Automatic Transaxle Assembly: Installation: Installation

1. Coat a new O-ring with ATF and install it into the speedometer driven hole cover sub-assembly.
2. Install the speedometer driven hole cover sub-assembly onto the automatic transaxle.
   Fig 1: Locating Bolt And Speedometer Driven Hole Cover Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Coat a new O-ring with ATF and install it onto the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly onto the automatic transaxle with the bolt.
   Fig 2: Locating Bolt And Oil Filler Tube Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Install the transmission oil level gauge sub-assembly into the transmission oil filler tube sub-assembly.

1. Install the No. 1 transmission control cable bracket onto the automatic transaxle with the 2 bolts.
   Fig 3: Locating Bolts And No. 1 Transmission Control Cable Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Clean the 3 bolts and 3 bolt holes.
2. Apply adhesive to 2 or 3 threads of the 3 bolts.
   Fig 4: Applying Adhesive To Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

3. Install the engine mounting bracket LH onto the automatic transaxle with the 3 bolts.
   Fig 5: Locating Bolts And Engine Mounting Bracket LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Install the rear engine mounting bracket onto the automatic transaxle with the 3 bolts.
   Fig 6: Locating Bolts And Rear Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Provisionally install the rear engine mounting insulator and the rear engine mounting bracket with the bolt.

   HINT: 

   Tighten the bolt to the specified torque after tighten rear engine mounting insulator.

   Fig 7: Locating Bolt And Rear Engine Mounting Insulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front engine mounting bracket onto the automatic transaxle with the 3 bolts.
   Fig 8: Locating Bolts And Front Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Provisionally install the front engine mounting insulator and the front engine mounting bracket with the bolt and nut.
   Fig 9: Locating Bolt And Front Engine Mounting Insulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Tighten the bolt and nut to the specified torque after tightening front engine mounting insulator.

Refer to INSPECTION 

1. Set the key at the top of the front oil pump drive gear and put a matchmark on the housing.
   Fig 10: Identifying Torque Converter Clutch Assembly Matchmarks

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Put a matchmark on the torque converter so that the groove is clearly indicated.
   Fig 11: Aligning Matchmark On Torque Converter

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the matchmark on the case with the one on the converter and fit the spline on the input shaft to the spline on the turbine runner.
   Fig 12: Aligning Matchmark On Torque Converter And Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Rotating the converter, fit the stator shaft spline with the one on the stator.
   Fig 13: Rotating Torque Converter Matchmarks

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Rotate it approximately 180 degrees.

5. Rotating the converter, align the matchmark on the case with the one on the converter again and fit the oil pump drive gear key into the keyway on the converter.
   Fig 14: Aligning Matchmark On Torque Converter And Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Do not push the converter excessively when rotating it.

6. Using a vernier caliper, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate [*1].
   Fig 15: Measuring Dimension A Between Transaxle Fitting Part And Converter Fitting Part

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a vernier caliper and a straight edge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step [*1].
   Fig 16: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard

   A + 1 mm (0.04 in.) or more

   NOTE:

   Subtract the thickness of the straightedge from the measured value to gain dimension B.

1. Confirm that the 2 knock pins are on the automatic transaxle contact surface of the engine cylinder block before automatic transaxle installation.
   Fig 17: Identifying Knock Pin And Grease Application Locations

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter centerpiece.

   Clutch spline grease

   Toyota Genuine Clutch Spline Grease or equivalent

   Maximum spread

   Approximately 1 g (0.0353 oz)

3. Install the automatic transaxle with the 5 upper side mounting bolts onto the engine.
   Fig 18: Locating Upper Automatic Transaxle Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

4. Install the 4 lower side mounting bolts.
   Fig 19: Locating Automatic Transaxle Assembly Lower Side Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the engine mounting insulator LH with the 4 bolts.
   Fig 20: Locating Bolts And Engine Mounting Insulator LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

2. Provisionally install the engine mounting insulator LH and the engine mounting bracket LH with the bolt and nut.
   Fig 21: Locating Engine Mounting Insulator LH Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Tighten the bolt and nut to the specified torque after tighten engine mounting insulator LH.

1. Support the front suspension crossmember with a transmission jack.
2. While inserting SST into the reference holes on the front suspension crossmember RH and LH alternately, tighten 2 bolts A, 2 bolts B, and 2 nuts on the RH and LH sides to the respective specified torque in several steps.
   Fig 22: Installing Front Suspension Crossmember With SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09670-00020 

   Bolt A 

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Nut 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Install the front suspension member rear brace LH with the 3 bolts.
   Fig 23: Installing Front Suspension Member Rear Brace

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A 

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   Torque: 93 N*m (948 kgf*cm, 69 ft.*lbf) 

HINT: 

Use the same procedure as for the LH side.

1. Install the front crossmember with the 6 bolts.
   Fig 24: Installing Front Crossmember Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A 

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   Bolt B 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Tighten the bolt.
   Fig 25: Locating Rear Engine Mounting Insulator Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Tighten the bolt and nut.
   Fig 26: Locating Front Engine Mounting Insulator Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

1. Tighten the bolt and nut.
   Fig 27: Locating Engine Mounting Insulator LH Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

1. Install the front suspension member reinforcement LH with the 4 bolts.
   Fig 28: Installing Front Suspension Member Reinforcement

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE:

   Temporarily tighten bolts A and B, and then fully tighten the 4 bolts in the order of C, B, D, and A.

HINT: 

Use the same procedure as for the LH side.

1. Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch setting bolts.
   Fig 29: Applying Adhesive To Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or Equivalent

2. Install the 6 torque converter clutch and drive plate set bolts.
   Fig 30: Installing Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   HINT: 

   First install the black colored bolt and then the 5 silver white colored bolts.

3. Install the flywheel housing under cover.

1. Install the No. 2 oil cooler tube sub-assembly onto the automatic transaxle assembly with the bolt.
   Fig 31: Locating No. 2 Oil Cooler Tube Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the 2 oil cooler hoses onto the 2 oil cooler tube unions.

1. Using vernier calipers, measure the free length of the compression spring.
   Fig 32: Measuring Free Length Of Compression Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Minimum length

   41.5 mm (1.634 in.)

   If the length is not as specified, replace the compression spring.

2. Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.
   Fig 33: Installing Exhaust Pipe Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Install the exhaust pipe gasket in the correct direction.
   • Do not damage the outer surface of the exhaust pipe gasket.
   • Do not reuse the exhaust pipe gasket.
   • Do not push in the gasket with the exhaust pipe when connecting it.
3. Install the front exhaust pipe assembly onto the exhaust manifold with the 2 bolts and 2 compression springs.
   Fig 34: Locating Bolts And Compression Springs

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

4. Install a new gasket, 2 bolts and install the front exhaust pipe assembly onto the center exhaust pipe assembly.

   Install the front exhaust pipe assembly onto the center exhaust pipe assembly with a new gasket and 2 bolts.

   Fig 35: Locating Center Exhaust Pipe Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

5. Connect the heated oxygen sensor connector.
   Fig 36: Locating Heated Oxygen Sensor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

See the steps from "INSTALL FRONT DRIVE SHAFT ASSEMBLY LH" through "FRONT AXLE HUB NUT RH" (. Refer to INSTALLATION ).

1. Install the transmission control cable assembly into the control shaft lever with the nut.
   Fig 37: Locating Transmission Control Cable Assembly Nut And Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Fix the transmission control cable assembly onto the transmission control cable bracket with a new clip.
3. Install the transmission control cable support onto the automatic transaxle assembly with the bolt.
   Fig 38: Locating Bolt And Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the No. 3 engine wire onto the automatic transaxle assembly with the bolt.
   Fig 39: Locating Bolt And No. 3 Engine Wire

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

2. Connect the No. 3 engine wire clamp.

1. Install the engine wire clamp onto the automatic transaxle assembly with the bolt.
   Fig 40: Locating Bolt And Engine Wire Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

2. Connect the engine wire clamp.
   Fig 41: Identifying Engine Wire Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the park/neutral position switch connector.
2. Connect the transmission wire connector.
3. Connect the speed sensor NT connector.
4. Connect the speed sensor NC connector.

Engage the clamp and connect the transmission breather hose onto the hose clamp.

Fig 42: Identifying Breather Plug Hose Clamp

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1. Install the air cleaner case sub-assembly with the 3 bolts.
   Fig 43: Locating Bolts And Air Cleaner Case Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

1. Install the air cleaner filter element onto the air cleaner case.

1. Install the battery carrier assembly with the 4 bolts.
   Fig 44: Locating Bolts And No. 2 Battery Carrier

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

1. Install the cowl top panel outer with the 10 bolts.
   Fig 45: Locating Bolts And Outer Cowl Top Panel

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 8.8 N*m (90 kgf*cm, 78 in.*lbf) 

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

Fluid type

Toyota Genuine ATF WS

HINT: 

Refer to ADJUSTMENT