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Automatic Transaxle Unit: Disassembly: Disassembly

  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut and remove the control shaft lever.
      Fig 1: Removing/Installing Control Shaft Lever Components
      GTY162137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry out the lock plate. Then remove the manual valve shaft nut and lock plate.
      Fig 2: Removing/Installing Manual Valve Shaft Nut With Lock Plate
      GTY162179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and pull out the park/neutral position switch assembly from the manual valve lever shaft.
      Fig 3: Removing Breather Plug Hose From Breather Plug
      GTY157846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the breather plug.
  3. REMOVE OUTLET OIL COOLER TUBE UNION 
    1. Remove the outlet oil cooler tube union.
      Fig 4: Removing/Installing Outlet Oil Cooler Tube Union Components
      GTY158741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the outlet oil cooler tube union.
  4. REMOVE INLET OIL COOLER TUBE UNION 
    1. Remove the inlet oil cooler tube union.
      Fig 5: Removing/Installing Inlet Oil Cooler Tube Union Components
      GTY158742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the inlet oil cooler tube union.
  5. REMOVE SPEED SENSOR NT 
    1. Remove the bolt and remove the speed sensor NT.
      Fig 6: Removing/Installing Speed Sensor NC And Speed Sensor NT Components
      GTY164764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the speed sensor NT.
  6. REMOVE SPEED SENSOR NC 
    1. Remove the bolt and remove the speed sensor NC.
    2. Remove the O-ring from the speed sensor NC.
  7. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 No. 1 transaxle case plugs from the transaxle case.
      Fig 7: Identifying No. 1 Transaxle Case Plugs
      GTY158680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 No. 1 transaxle case plugs from the transaxle housing.
      Fig 8: Identifying No. 1 Transaxle Housing Plug And O-Rings
      GTY158681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 No. 1 transaxle case plugs from the transaxle rear cover.
      Fig 9: Identifying No. 1 Transaxle Rear Cover Plug
      GTY158682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 8 O-rings from the 8 No. 1 transaxle case plugs.
  8. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 18 bolts and remove the automatic transaxle oil pan sub-assembly and oil pan gasket.
      Fig 10: Removing Automatic Transaxle Oil Pan Sub-Assembly
      GTY157767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 oil cleaner magnets from the automatic transaxle oil pan sub-assembly.
      Fig 11: Removing/Installing Oil Cleaner Magnets
      GTY157679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY  See step  1
  11. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and remove the valve body oil strainer assembly.
      Fig 12: Locating Valve Body Oil Strainer Bolts
      GTY163516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly
      Fig 13: Locating Valve Body Oil Strainer Assembly O-Ring
      GTY157769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 5 shift solenoid valve connectors.
      Fig 14: Removing/Installing Transmission Wire Components
      GTY158670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and lock plate and separate the ATF temperature sensor.
    3. Remove the bolt and transaxle solenoid wire from the transaxle.
      Fig 15: Removing Transaxle Solenoid Wire
      GTY157885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the transaxle solenoid wire.
      Fig 16: Removing Transaxle Solenoid Wire O-Ring
      GTY157804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Support the valve body assembly and remove the 17 bolts and the transmission valve body assembly.
      Fig 17: Identifying Valve Body Assembly Bolt Locations
      GTY310534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the governor apply gasket from the transaxle.
      Fig 18: Removing/Installing No. 1 Governor Apply Gasket
      GTY166716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the 2nd brake gasket from the transaxle.
      Fig 19: Removing/Installing Transaxle Case 2nd Brake Gasket
      GTY159183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket from the transaxle.
      Fig 20: Removing/Installing Brake Drum Gasket
      GTY166079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle.
      Fig 21: Removing/Installing Check Ball Body And Spring
      GTY165783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Remove the compression spring from the C-3 accumulator piston.
      Fig 22: Removing/Installing Spring From C-3 Accumulator Piston
      GTY165222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston.
      Fig 23: Removing C-3 Accumulator Piston With Compressed Air
      GTY157890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
      • Do not splash ATF with the compressed air.
    3. Remove the O-ring from the C-3 accumulator piston.
      Fig 24: Identifying C-3 Accumulator Piston O-Ring
      GTY163902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE C-1 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-1 accumulator piston and compression spring.
      Fig 25: Removing/Installing C-1 Accumulator Piston And Compression Spring
      GTY163666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
      • Do not splash ATF with the compressed air.
    2. Remove the 2 O-rings from the C-1 accumulator piston.
      Fig 26: Locating C-1 Accumulator Piston O-Rings
      GTY157831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE B-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 compression springs.
      Fig 27: Removing B-3 Accumulator Piston With Compressed Air
      GTY157891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
      • Do not splash ATF with the compressed air.
    2. Remove the O-ring from the B-3 accumulator piston.
      Fig 28: Removing/Installing O-Ring From B-3 Accumulator Piston
      GTY166522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the 2 bolts, manual detent spring and cover.
      Fig 29: Removing Manual Detent Spring Sub-Assembly
      GTY157894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 2 bolts and parking lock pawl bracket.
      Fig 30: Removing Parking Lock Pawl Bracket
      GTY159466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, remove the retainer spring.
      Fig 31: Removing/Installing Manual Valve Lever Shaft Retainer Spring
      GTY157892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a chisel and hammer, unstake and remove the manual valve lever spacer.
      Fig 32: Removing Manual Valve Lever Spacer
      GTY163146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, tap out the manual valve lever shaft spring pin.
      Fig 33: Tapping In/Out Valve Lever Shaft Pin
      GTY157895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Drive the pin out slowly so that it will not fall into the transaxle.

    3. Remove the manual valve lever shaft and manual valve lever.
      Fig 34: Removing/Installing Manual Valve Lever Shaft And Manual Valve Lever
      GTY157896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 35: Removing/Installing Parking Lock Rod From Manual Valve Lever
      GTY157832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry the oil seal out from the transaxle.
      Fig 36: Removing Manual Valve Lever Shaft Oil Seal
      GTY165140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSPECT INPUT SHAFT END PLAY  See step  2
  28. REMOVE TRANSAXLE HOUSING 
    1. Remove the 18 bolts.
      Fig 37: Locating Transaxle Housing Bolts
      GTY164303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle.
      NOTE:

      Differential may be accidentally removed when the transaxle housing is removed.

  29. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the cylindrical roller bearing from the transaxle.
      Fig 38: Removing Underdrive Cylindrical Roller Bearing With Sst
      GTY166434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09514-35011 
  30. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Remove the oil seal ring from the transaxle housing.
      Fig 39: Identifying Underdrive Output Shaft Oil Seal Ring
      GTY162174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump assembly from the transaxle.
      Fig 40: Removing Oil Pump Assembly
      GTY157897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove thrust needle roller bearing from the underdrive planetary gear.
      Fig 41: Removing/Installing Thrust Needle Roller Bearing
      GTY157726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Remove the thrust bearing race from the underdrive planetary gear.
      Fig 42: Removing/Installing No. 2 Thrust Bearing Underdrive Race
      GTY163766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT DIFFERENTIAL ASSEMBLY 
    1. Remove the front differential from the transaxle.
      Fig 43: Removing Front Differential Assembly
      GTY166723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE OVERDRIVE BRAKE GASKET 
    1. Remove the 2 overdrive brake gaskets from the transaxle.
      Fig 44: Removing/Installing Overdrive Brake Gaskets
      GTY157898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE FORWARD CLUTCH ASSEMBLY 
    1. Remove the forward clutch from the transaxle.
      Fig 45: Identifying Forward Clutch
      GTY164543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing from the forward clutch.
      Fig 46: Identifying Thrust Bearing
      GTY163180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the thrust bearing, multiple clutch hub, needle roller bearing and bearing race from the transaxle.
      Fig 47: Removing Multiple Disc Clutch Hub Components
      GTY157899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the bolt and parking pawl shaft clamp.
      Fig 48: Removing/Installing Pawl Shaft Clamp
      GTY163719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking lock pawl shaft.
      Fig 49: Locating Parking Lock Pawl Shaft
      GTY157774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the parking lock pawl.
      Fig 50: Pushing Parking Lock Pawl
      GTY162110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Failure to do so will cause interference when the underdrive planetary gear is removed.

    4. Remove the underdrive planetary gear from the transaxle.
      Fig 51: Removing/Installing Underdrive Planetary Gear From Transaxle Case
      GTY157900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful so that the underdrive planetary gear assembly will not fall out.

    5. Remove the spring, pawl pin and parking lock pawl.
      Fig 52: Removing Spring, Pawl Pin And Parking Lock Pawl
      GTY157847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE UNDERDRIVE CLUTCH ASSEMBLY 
    1. Remove the underdrive clutch assembly, needle roller bearing, and thrust bearing underdrive race from the transaxle.
      Fig 53: Removing/Installing Underdrive Clutch Assembly
      GTY157901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, pry the snap ring out from the transaxle.
      Fig 54: Removing/Installing Snap Ring To Transaxle Case
      GTY162350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1-way clutch from the transaxle.
      Fig 55: Removing Underdrive 1-Way Clutch
      GTY157800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the outer race retainer from the 1-way clutch.
      Fig 56: Identifying Outer Race Retainer
      GTY157773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Using a screwdriver, pry the snap ring out from the transaxle.
      Fig 57: Removing/Installing No. 2 Underdrive Clutch Disc Snap Ring
      GTY162118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
      Fig 58: Removing No. 2 Underdrive Clutch Disc Set
      GTY157772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a snap ring expander and press, remove the snap ring from the transaxle.
      Fig 59: Removing/Installing Snap Ring From Transaxle Using SST
      GTY165972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
    2. Remove the underdrive brake return spring from the underdrive brake piston.
      Fig 60: Removing Underdrive Brake Return Spring
      GTY157848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 oil seal rings from the transaxle.
      Fig 61: Removing/Installing Underdrive Clutch Drum Oil Seal Ring
      GTY157836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY 
    • SST: 09387-00041 
      • 09387-01010
      • 09387-01030
      • 09387-01041
    1. Remove the 11 bolts.
      Fig 62: Removing Transaxle Rear Cover Subassembly
      GTY164697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap the circumference of the rear cover with a plastic-faced hammer to remove the transaxle rear cover from the transaxle.
    3. Remove the 2 outer rear clutch oil seal rings from the transaxle rear cover.
      Fig 63: Removing Outer Rear Clutch Oil Seal Rings
      GTY157770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T30 "TORX" socket wrench, remove the 2 bolts and transaxle rear cover plate.
      Fig 64: Removing/Installing Transaxle Rear Cover Plate Bolts
      GTY162474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, remove the needle-roller bearing from the transaxle rear cover.
      • SST: 09387-00041 
        • 09387-01010
        • 09387-01030
      Fig 65: Removing Needle-Roller Bearing With SST
      GTY157824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE UNDERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the underdrive brake piston.
      Fig 66: Removing Underdrive Brake Piston With Compressed Air
      GTY165701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
      • Do not splash ATF with the compressed air.
    2. Remove the 2 O-rings from the underdrive brake piston.
      Fig 67: Removing/Installing Underdrive Brake Piston O-Rings
      GTY157822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE BRAKE APPLY TUBE 
    1. Remove the bolt, clamp and 2 brake apply tubes.
      Fig 68: Removing/Installing Apply Tubes
      GTY163425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the brake apply tube from the clamp.
  47. REMOVE FRONT CLUTCH APPLY TUBE 
  48. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Using a screwdriver, remove the 2 governor apply gaskets.
      Fig 69: Removing/Installing NO. 1 Governor Apply Gaskets
      GTY164589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE DIRECT CLUTCH ASSEMBLY 
    1. Remove the thrust bearing and direct clutch from the transaxle.
      Fig 70: Removing/Installing Thrust Bearing And Direct Clutch
      GTY162523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bearing race from the direct clutch.
      Fig 71: Removing Bearing Race From Direct Clutch
      GTY163716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle.
      Fig 72: Removing/Installing Rear Planetary Sun Gear
      GTY157902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary sun gear thrust bearing from the rear planetary sun gear.
      Fig 73: Removing/Installing Rear Planetary Sun Gear Thrust Bearing
      GTY157821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 thrust washer and 1-way clutch thrust bearing from the rear planetary sun gear.
      Fig 74: Removing No. 1 Thrust Washer And 1-Way Clutch Thrust Bearing
      GTY157849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch from the transaxle.
      Fig 75: Identifying 1-Way Clutch
      GTY164078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1-way clutch inner race from the 1-way clutch.
      Fig 76: Removing/Installing 1-Way Clutch Inner Race
      GTY163764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE 1-WAY CLUTCH SLEEVE OUTER 
    Fig 77: Removing 1-Way Clutch Sleeve Outer
    GTY166183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE 2ND BRAKE CLUTCH DISC 
    1. Using a screwdriver, remove the 2nd brake hole snap ring.
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
      Fig 78: Removing 2nd Brake Clutch Disc Set
      GTY158653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE 2ND BRAKE PISTON ASSEMBLY 
    1. Using a screwdriver, pry out the snap ring.
      Fig 79: Removing 2nd Brake Piston Assembly Snap Ring
      GTY164047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake piston from the transaxle.
      Fig 80: Removing 2nd Brake Piston
      GTY163044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Remove the flange, 5 discs and 5 plates from the transaxle.
      Fig 81: Removing 1st And Reverse Brake Clutch Disc
      GTY157783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, pry the snap ring out from the brake hub.
      Fig 82: Removing/Installing Rear Planetary Gear Assembly Snap Ring
      GTY162582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary gear from the transaxle.
      Fig 83: Removing/Installing Rear Planetary Gear
      GTY166856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the thrust washer from the rear planetary gear.
      Fig 84: Removing/Installing Planetary Carrier Thrust Washer
      GTY157835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the thrust bearing race from the rear planetary gear.
      Fig 85: Removing/Installing Rear Planetary Gear Assembly
      GTY163489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE INPUT SUN GEAR 
    1. Remove the 2 thrust bearings, bearing race and input sun gear from the transaxle.
      Fig 86: Removing/Installing Input Sun Gear Components
      GTY163451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using a chisel and hammer, unstake the lock washer.
      Fig 87: Removing Front Planetary Gear Assembly Lock Washer
      GTY164309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Push down all claws of the washer. Otherwise SST cannot be fully pressed against the nut and cannot loosen the nut.

    2. Using SST, remove the nut.
      Fig 88: Removing/Installing Front Planetary Gear Nut With SST
      GTY149342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00030 
      • SST: 09387-00080 
    3. Using SST and a press, remove the front planetary gear from the counter drive gear.
      Fig 89: Removing/Installing Front Planetary Gear With SST
      GTY166570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        • 09951-00450
    4. Remove the front planetary gear from the brake hub.
      Fig 90: Removing Front Planetary Gear
      GTY157745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, pry out the brake hub snap ring and front planetary ring gear from the brake hub.
      Fig 91: Removing/Installing Front Planetary Ring Gear
      GTY157796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Using SST, a press and ring expander, remove the snap ring and piston return spring.
      Fig 92: Removing/Installing Piston Return Spring With SST
      GTY130506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00070 
      NOTE:
      • Stop the press when the spring sheet is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, to prevent the spring sheet from deforming.
      • Do not expand the snap ring excessively.
    2. Remove the 1st and reverse brake return spring from the 1st and reverse brake piston.
      Fig 93: Removing 1st And Reverse Brake Return Spring
      GTY157850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle to remove the 1st and reverse brake piston.
      Fig 94: Removing 1st And Reverse Brake Piston With Compressed Air
      GTY165857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
      • Do not splash ATF with the compressed air.
    4. Remove the 2 O-rings from the 1st and reverse brake piston.
      Fig 95: Removing/Installing 1st And Reverse Brake Piston O-Rings
      GTY165484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, press the counter drive gear out from the transaxle.
      Fig 96: Removing Counter Drive Gear With Sst
      GTY157903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        • 09951-00600
      • SST: 09950-70010 
        • 09951-07100
    2. As shown in the illustration, tighten the 2 bolts evenly and leave a clearance of approximately. 20.0 mm (0.797 in.) between the counter drive gear and the inner race.
      Fig 97: Identifying Clearance Between Counter Drive Gear And Inner Race
      GTY157904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the tapered roller bearing.
      Fig 98: Removing Tapered Roller Bearing With SST
      GTY157905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        • 09951-00600
      • SST: 09950-40011 
        • 09951-04010
        • 09952-04010
        • 09953-04020
        • 09954-04010
        • 09955-04011
        • 09958-04011
    4. Using a brass bar and hammer, tap the 2 counter drive gear bearing outer races out from the transaxle.
      Fig 99: Removing Counter Drive Gear Bearing Outer Races
      GTY157823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, pry the snap ring out from the transaxle.
      Fig 100: Removing/Installing Counter Drive Gear Hole Snap Ring
      GTY157906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE NO. 2 BREATHER PLUG 
  64. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, the transaxle apply tube clamp and the differential gear lube apply tube from the transaxle.
      Fig 101: Removing/Installing Differential Gear Lube Apply Tube
      GTY157907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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