Transmission Control Cable Assembly: Installation: Installation

INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
1. Install the transmission control cable assembly into the control shaft lever with the nut.
  
  Fig 1: Locating Transmission Control Cable Assembly Nut And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
2. Fix the transmission control cable assembly onto the transmission control cable bracket with a new clip.
3. Install the transmission control cable assembly with the 2 nuts.
  
  Fig 2: Locating Nuts And Transmission Control Cable Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
4. Install the transmission control cable assembly onto the rear engine mounting insulator with the bolt.
  
  Fig 3: Locating Bolt And Transmission Control Cable Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
5. Connect the transmission control cable assembly to the transmission control cable support.
  
  Fig 4: Locating Transmission Control Cable Support Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Rotate the transmission control cable nut counterclockwise approximately 180° and, while holding the nut in that position, press in the stopper until it makes 2 "click" sounds.
  
  Fig 5: Rotating Transmission Control Cable Nut Counterclockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Push the lock piece up from the back side of the adjuster case while pinching the claws on the lock piece.
  
  Fig 6: Transmission Control Cable Lock Piece Location
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Install the outer cable of the transmission control cable onto the shift lever retainer, check that the position of the spring is the same as A shown in the illustration, and press in the stopper.
  
  Fig 7: Installing Transmission Control Cable Components
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  If the stopper cannot be pressed in, slightly rotate the nut clockwise and then press in the stopper.
9. Connect the control cable to the shift lever.
  NOTE:
  - Make sure the cable is installed onto the base of the pin.
  - Check that the lock piece is pulled up.
    
    Fig 8: Identifying Transmission Control Cable Assembly Lock Piece
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Connect the 2 connectors.
  
  Fig 9: Locating Transmission Control Cable Assembly Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST SHIFT LEVER POSITION See step 4
INSPECT SHIFT LEVER POSITION See step 1
INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
1. Install the front upper No. 1 floor heat insulator with the 3 nuts.
  
  Fig 10: Front No. 1 Floor Heat Insulator And Nuts Location
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
INSTALL CENTER EXHAUST PIPE ASSEMBLY
1. Using a vernier caliper, measure the free length of the compression spring.
  
  Fig 11: Measuring Free Length Of Compression Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Minimum length
  
  38.5 mm (1.516 in.)
  
  If the length is not as specified, replace the compression spring.
2. Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the center exhaust pipe assembly and No. 2 center exhaust pipe assembly.
  
  Fig 12: Identifying Exhaust Pipe Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  WARNING:
  - Install the exhaust pipe gasket in the correct direction.
  - Do not damage the outer surface of the exhaust pipe gasket.
  - Do not reuse the exhaust pipe gasket.
  - Do not push in the gasket with the exhaust pipe when connecting it.
3. Install the exhaust pipe support, then install the center exhaust pipe assembly.
  
  Fig 13: Locating Center Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the center exhaust pipe assembly onto the No. 2 center exhaust pipe assembly with the 2 bolts and 2 compression springs.
  
  Fig 14: Identifying Center Exhaust Pipe Assembly Bolts And Compression Springs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
5. Install the center exhaust pipe assembly onto the front exhaust pipe assembly with a new gasket and 2 bolts.
  
  Fig 15: Locating Center Exhaust Pipe Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
INSTALL AIR CLEANER CASE SUB-ASSEMBLY See step 33
INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY See step 34
INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE . Refer to INSTALLATION - Step 2
INSTALL NO. 2 BATTERY CARRIER See step 36
INSTALL BATTERY . Refer to INSTALLATION - Step 20
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL . Refer to INSTALLATION - Step 22
INSTALL FRONT NO. 1 CONSOLE BOX INSERT . Refer to INSTALLATION - Step 24
INSTALL FRONT NO. 2 CONSOLE BOX INSERT . Refer to INSTALLATION - Step 25
INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL . Refer to INSTALLATION - Step 26
INSPECT FOR EXHAUST GAS LEAK