Fuel Tank: Installation: Installation

INSTALL FUEL TANK ASSEMBLY

Fig 1: Identifying Fuel Tank Vent Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the fuel vent hose onto the fuel tank.
2. Install the fuel tank main tube onto the fuel tank.
  
  Fig 2: Identifying Fuel Tank Main Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Clean the bolt hole and remove any grease.
4. Install the fuel tank with 4 new bolts.
  
  Fig 3: Identifying Fuel Tank Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 14 N*m (146 kgf*cm, 10 ft.*lbf)
CONNECT LOWER FUEL TANK FILLER PIPE SUB-ASSEMBLY

Fig 4: Connecting Fuel Tank Filler Pipe And Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the fuel tank filler pipe and install the clamp.
CONNECT FUEL TANK BREATHER TUBE

Fig 5: Connecting Fuel Tank Breather Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the fuel tank breather tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
  NOTE:
  - Check that there are no scratches or foreign matter on the disconnected parts of the fuel tank breather tube connector and pipe before performing this work.
  - After connecting, pull the pipe and fuel tank breather connector to make sure that they are securely connected.
CONNECT FUEL TANK VENT HOSE

Fig 6: Connecting Fuel Tank Vent Hose To Charcoal Canister Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the fuel tank vent hose to the charcoal canister assembly.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Fig 7: Connecting Fuel Tank Main Tube Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the fuel tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
  NOTE:
  - Check that there are no scratches or foreign matter on the disconnected parts of the fuel tube connector and pipe before performing this work.
  - After connecting, pull the pipe and fuel tube connector to make sure that they are securely connected.
INSTALL NO. 1 FUEL TANK PROTECTOR

Fig 8: Identifying Fuel Tank Protector Sub-Assembly Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the No. 1 fuel tank protector with the bolt and clip.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL NO. 4 FRONT FLOOR HEAT INSULATOR

Fig 9: Identifying Front Floor Heat Insulator No. 4 Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the No. 4 front floor heat insulator with the 2 nuts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Refer to step 1
INSTALL FUEL PUMP GAUGE RETAINER Refer to step 2
CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY Refer to step 3
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY Refer to step 4
CONNECT REAR FLOOR SERVICE HOLE COVER Refer to step 5
INSTALL REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 1
INSTALL NO. 2 SEAT LEG COVER . Refer to INSTALLATION - Step 2
INSTALL NO. 1 SEAT LEG COVER . Refer to INSTALLATION - Step 3
ADD FUEL
INSPECT FOR FUEL LEAK
Refer to PRECAUTION