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Intake Manifold: Installation

  1. Install intake manifold onto cylinder heads.
    CAUTION: Always use new gaskets.
    1. Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)
    Fig 1: Installing Intake Manifold Onto Cylinder Heads
    G02061347
  2. Connect fuel hoses.
    Fig 2: Connecting Fuel Hoses
    G02061348
  3. Connect connector to camshaft position sensor.
    Fig 3: Connecting Connector To Camshaft Position Sensor
    G02061349
  4. Connect connector to oil pressure switch.
    Fig 4: Connecting Connector To Oil Pressure Switch
    G02061350
  5. Connect connector to crankshaft position sensor.
    Fig 5: Connecting Connector To Crankshaft Position Sensor
    G02061351
  6. Connect knock sensor connector.
    Fig 6: Connecting Knock Sensor Connector
    G02061352
  7. Connect connectors to engine coolant temperature sensor.
    Fig 7: Connecting Connectors To Engine Coolant Temperature Sensor
    G02061353
  8. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
    Fig 8: Installing Air Cleaner Case Stay RH & Engine Harness Bracket
    G02061354
  9. Connect brake booster hose.
    Fig 9: Connecting Brake Booster Hose
    G02061355
  10. Connect engine coolant hose to throttle body.
    Fig 10: Connecting Engine Coolant Hose To Throttle Body (2200cc Models)
    G02061356
    Fig 11: Connecting Engine Coolant Hose To Throttle Body (2500cc Models)
    G02061357
  11. Connect PCV hose to intake manifold.
    Fig 12: Connecting PCV Hose To Intake Manifold
    G02061358
  12. Connect spark plug cables to spark plugs.
    Fig 13: Connecting Spark Plug Cables To Spark Plugs
    G02061359
  13. Install power steering pump on bracket.
    1. Tighten bolts which install power steering pump on bracket.
      1. Tightening torque:  20.1 N.m (2.05 kgf-m, 14.8 ft-lb)
      Fig 14: Installing Power Steering Pump On Bracket
      G02061360
    2. Install power steering pipe brackets on the right side of intake manifold.
      Fig 15: Installing Power Steering Pipe Brackets On Right Side Of Intake Manifold
      G02061361
    3. Install power steering drive V-belt.
      Fig 16: Installing Power Steering Drive V-Belt
      G02061362
    4. Adjust V-belt.
    5. Install V-belt covers.
      Fig 17: Installing V-Belt Covers
      G02061363
    6. Install resonator chamber.
      1. Tightening torque:  33 N.m (3.4 kgf-m, 25 ft-lb)
      Fig 18: Installing Resonator Chamber
      G02061364
  14. Connect accelerator cable (A).
  15. Connect cruise control cable (B). (With cruise control models)
    Fig 19: Connecting Accelerator Cable & Cruise Control Cable
    G02061365
  16. Install air intake duct. See INSTALLATION  , AIR CLEANER CASE.
    Fig 20: Identifying Air Intake Duct
    G02061366
  17. Connect connector to fuel pump relay.
    Fig 21: Connecting Connector To Fuel Pump Relay
    G02061367
  18. Connect battery ground cable.
    Fig 22: Connecting Battery Ground Cable
    G02061368
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