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Intake Manifold: Installation

WARNING: This page is about a different car, the 2001 Subaru Impreza and 2000 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install intake manifold onto cylinder heads.
    CAUTION: Always use new gaskets.
    1. Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)
    Fig 1: Installing Intake Manifold Onto Cylinder Heads
    G02061347
  2. Connect fuel hoses.
    Fig 2: Connecting Fuel Hoses
    G02061348
  3. Connect connector to camshaft position sensor.
    Fig 3: Connecting Connector To Camshaft Position Sensor
    G02061349
  4. Connect connector to oil pressure switch.
    Fig 4: Connecting Connector To Oil Pressure Switch
    G02061350
  5. Connect connector to crankshaft position sensor.
    Fig 5: Connecting Connector To Crankshaft Position Sensor
    G02061351
  6. Connect knock sensor connector.
    Fig 6: Connecting Knock Sensor Connector
    G02061352
  7. Connect connectors to engine coolant temperature sensor.
    Fig 7: Connecting Connectors To Engine Coolant Temperature Sensor
    G02061353
  8. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
    Fig 8: Installing Air Cleaner Case Stay RH & Engine Harness Bracket
    G02061354
  9. Connect brake booster hose.
    Fig 9: Connecting Brake Booster Hose
    G02061355
  10. Connect engine coolant hose to throttle body.
    Fig 10: Connecting Engine Coolant Hose To Throttle Body (2200cc Models)
    G02061356
    Fig 11: Connecting Engine Coolant Hose To Throttle Body (2500cc Models)
    G02061357
  11. Connect PCV hose to intake manifold.
    Fig 12: Connecting PCV Hose To Intake Manifold
    G02061358
  12. Connect spark plug cables to spark plugs.
    Fig 13: Connecting Spark Plug Cables To Spark Plugs
    G02061359
  13. Install power steering pump on bracket.
    1. Tighten bolts which install power steering pump on bracket.
      1. Tightening torque:  20.1 N.m (2.05 kgf-m, 14.8 ft-lb)
      Fig 14: Installing Power Steering Pump On Bracket
      G02061360
    2. Install power steering pipe brackets on the right side of intake manifold.
      Fig 15: Installing Power Steering Pipe Brackets On Right Side Of Intake Manifold
      G02061361
    3. Install power steering drive V-belt.
      Fig 16: Installing Power Steering Drive V-Belt
      G02061362
    4. Adjust V-belt.
    5. Install V-belt covers.
      Fig 17: Installing V-Belt Covers
      G02061363
    6. Install resonator chamber.
      1. Tightening torque:  33 N.m (3.4 kgf-m, 25 ft-lb)
      Fig 18: Installing Resonator Chamber
      G02061364
  14. Connect accelerator cable (A).
  15. Connect cruise control cable (B). (With cruise control models)
    Fig 19: Connecting Accelerator Cable & Cruise Control Cable
    G02061365
  16. Install air intake duct. See INSTALLATION  , AIR CLEANER CASE.
    Fig 20: Identifying Air Intake Duct
    G02061366
  17. Connect connector to fuel pump relay.
    Fig 21: Connecting Connector To Fuel Pump Relay
    G02061367
  18. Connect battery ground cable.
    Fig 22: Connecting Battery Ground Cable
    G02061368
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