Service Procedure: Engine: Installation

1. Position engine in engine compartment and align it with transmission.
   CAUTION: Be careful not to damage adjacent parts or body panels with crank pulley, oil pressure gauge, etc.
   Fig 1: Installing Engine Onto Transmission

   
2. Apply a small amount of grease to spline of mainshaft.

1. Remove ST from torque converter clutch case. (AT vehicles)
   NOTE: Be careful not to drop the ST into the torque converter clutch case when removing ST.

   ST 498277200 STOPPER SET

2. Install starter, see REMOVAL & INSTALLATION .
3. Tighten bolt which holds upper side of transmission to engine.

   Tightening torque:  50+/-4 N.m (5.1+/-0.4 kg-m, 36.9+/-2.9 ft-lb)

   Fig 2: Installing Bolt Which Holds Upper Side Of Transmission To Engine

   

Tightening torque: 

1. T1:  49+/-5 N.m (5.0+/-0.5 kg-m, 36.2+/-3.6 ft-lb)
2. T2:  57+/-10 N.m (5.8+/-1.0 kg-m, 42+/-7 ft-lb)

Fig 4: Installing Pitching Stopper

1. Tighten bolts which hold torque converter to drive plate.
2. Tighten other bolts while rotating the engine by using ST.

   ST 499977100 CRANK PULLEY WRENCH

   CAUTION: Be careful not to drop bolts into torque converter housing.

   Tightening torque:  25+/-2 N.m (2.5+/-0.2 kg-m, 18.1+/-1.4 ft-lb)

   Fig 5: Tightening Bolts Which Hold Torque Converter To Drive Plate

   
3. Clog plug onto service hole.

1. Install power steering pump on bracket, and tighten bolts.

   Tightening torque:  39+/-10 N.m (4.0+/-1.0 kg-m, 29+/-7 ft-lb)

   Fig 6: Installing Power Steering Pump Onto Bracket

   
2. Install power steering pipe bracket on right side intake manifold, and install spark plug codes.
   Fig 7: Installing Power Steering Pipe Bracket On Right Side Intake Manifold

   
3. Install front side V-belt, and adjust it, see DRIVE BELT ROUTING & ADJUSTMENT .
   Fig 8: Installing Front Side V-Belt

   

Tightening torque:  50+/-4 N.m (5.1+/-0.4 kg-m, 36.9+/-2.9 ft-lb)

Fig 9: Tightening Nuts Which Hold Lower Side Of Transmission To Engine

Tightening torque:  83+/-15 N.m (8.5+/-1.5 kg-m, 61+/-11 ft-lb)

Fig 10: Identifying Elliptical Holes In The Front Crossmember

1. Fuel delivery hose, return hose and evaporation hose
2. Heater inlet and outlet hoses
3. Brake booster vacuum hose
4. Cruise control vacuum hose

1. Engine ground terminal
2. Engine harness connectors
3. Front oxygen sensor connector
4. Generator connector and terminal
5. A/C compressor connectors (With A/C)

1. Accelerator cable
2. Cruise control cables (With cruise control).

1. Install air cleaner case stay.
2. Install air intake duct with air cleaner case.

Fig 11: Installing Air Intake System

Tightening torque:  25+/-7 N.m (2.5+/-0.7 kg-m, 18.1+/-5.1 ft-lb)

Fig 12: Installing A/C Flexible Hoses

1. Attach radiator lower cushions to radiator.
   Fig 13: Attaching Radiator Lower Cushions To Radiator

   
2. Install radiator while fitting radiator pins to cushions.
   Fig 14: Installing Radiator While Fitting Radiator Pins To Cushions

   
3. Install radiator brackets and tighten bolts.

   Tightening torque:  12+/-3 N.m (1.2+/-0.3 kg-m, 8.7+/-2.2 ft-lb)

   Fig 15: Installing Radiator Brackets

   
4. Connect radiator inlet hose.
   Fig 16: Connecting Radiator Inlet Hose

   
5. Connect ATF cooler hoses (AT vehicles).
   Fig 17: Connecting ATF Cooler Hoses

   
6. Connect radiator outlet hose to thermostat cover.
   Fig 18: Connecting Radiator Outlet Hose To Thermostat Cover

   
7. Connect radiator fan motor connector.
   Fig 19: Connecting Radiator Fan Motor Connector

   
8. Install V-belt covers.
   Fig 20: Installing V-Belt Covers