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Section 101 (HVAC): Compressor: Installation

WARNING: This page is about a different car, the 2001 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install compressor:

    Install compressor on bracket.

    Fig 1: Installing Compressor On Bracket
    G02133848
  2. Connect compressor harness.
  3. Connect alternator harness.
  4. Install compressor V-belt (Rear):

    After adjusting belt tension, tighten tension pulley lock bolt securely.

  5. Install alternator V-belt:

    After adjusting V-belt tension, tighten generator bracket lock bolt securely.

    Fig 2: Adjusting V-Belt Tension & Tightening Generator Bracket Lock Bolt Securely
    G02133849
  6. Check drive belt tension and adjust it if necessary by changing alternator position and/or idler pulley position.
    CAUTION:
    • Ensure that the V-belt is aligned correctly. If it is not, check for loose bolts.
    • The V-belt should not be too tight or too loose. A belt which is too tight may break bearing or cause gas to leak from the shaft seal. A belt which is too loose slips, thereby causing the belt cut.
    • After completing the compressor installation and testing the system operation, check and adjust the tension of both V-belts again.
      Fig 3: Ensuring That V-Belts Are Aligned Correctly
      G02133850
      Fig 4: Adjusting Tension Of Both V-Belts - Chart
      G02133851
  7. Install high-pressure hose (B) (Flexible hose Pd) and low-pressure hose (A) (Flexible hose Ps): Connect high-pressure hose (B) and low-pressure hose (A) with compressor.
    CAUTION: Be sure to apply compressor oil to the periphery of O-ring.
    Fig 5: Connecting High-Pressure Hose & Low-Pressure Hose To Compressor
    G02133852
  8. Install belt cover.
    CAUTION:
    • After installing belt cover, make sure it is not misaligned or twisted.
    • After installing belt cover, check the clearance between pulley and belt cover.
  9. Connect ground cable to negative terminal of battery.
  10. Charging refrigerant. See OPERATION  , Refrigerant Charging Procedure.