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Home >> Subaru >> 2001 >> Outback Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 114 (Engine Cooling System) >> Radiator >> Installation >> Non-Turbo Model

Non-Turbo Model

WARNING: This page is about a different car, the 2003 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach the radiator mounting cushions to holes on the vehicle.
    Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
    G02621416Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator while fitting radiator pins to cushions.
    NOTE: Fit pins on lower side of radiator into cushions on body side.
    Fig 2: Installing Radiator Fitting Radiator Pins To Cushions
    G02621417Courtesy of SUBARU OF AMERICA, INC.
  3. Install the radiator brackets and tighten the bolts.
    1. Tightening torque:  18 N.m (1.8 kgf.m, 13.0 ft.lb)
    Fig 3: Installing Radiator Brackets
    G02621418Courtesy of SUBARU OF AMERICA, INC.
  4. Attach the power steering hose to the radiator.
    Fig 4: Attaching Power Steering Hose To Radiator
    G02621419Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 5: Connecting Radiator Inlet Hose
    G02621420Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank.
    1. Tightening torque:  4.9 N.m (0.50 kgf.m, 3.6 ft.lb)
    Fig 6: Installing Reservoir Tank
    G02621421Courtesy of SUBARU OF AMERICA, INC.
  7. Lift-up the vehicle.
  8. Connect the radiator outlet hose (A).
  9. Connect the ATF cooler hoses (B). (AT vehicles only)
    Fig 7: Connecting Radiator Outlet Hose & ATF Cooler Hoses (AT Vehicles Only)
    G02621422Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the connectors to the radiator main fan motor (A) and sub fan motor (B).
    Fig 8: Connecting Connectors To Radiator Main Fan Motor
    G02621423Courtesy of SUBARU OF AMERICA, INC.
    Fig 9: Connecting Connectors To Radiator Sub Fan Motor
    G02621424Courtesy of SUBARU OF AMERICA, INC.
  11. Install the under cover.
  12. Lower the vehicle.
  13. Connect the battery ground cable.
    Fig 10: Connecting Battery Ground Cable
    G02621425Courtesy of SUBARU OF AMERICA, INC.
  14. Fill engine coolant, see FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.
  15. Check ATF level, see INSPECTION , ATF.