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Front Vehicle Speed Sensor: Installation

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, and 2003 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Pass the harness assembly through the hole in the transmission case.
    Fig 1: Passing Harness Assembly Through Hole In Transmission Case
    G02875786Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the harness connectors.

    Connect the connectors of same color, and secure the connectors to valve body using clips.

    1. Tightening torque (Transmission ground cable and ATF temperature sensor):  8 N.m (0.8 kgf-m, 5.8 ft-lb)
      Fig 2: Connecting Harness Connectors
      G02875787Courtesy of SUBARU OF AMERICA, INC.
  3. Apply proper amount of liquid gasket to the entire oil pan mating surface.
    1. Fluid packing:  THREE BOND 1217B (Part No. K0877YA020)
      Fig 3: Applying Liquid Gasket To Oil Pan Mating Surface
      G02875788Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket fully to three holes other than screw holes on transmission case.
    1. Fluid packing:  THREE BOND 1217B (Part No. K0877YA020)
      Fig 4: Applying Liquid Gasket Fully To Three Holes
      G02875789Courtesy of SUBARU OF AMERICA, INC.
  5. Install the oil pan.
    1. Tightening torque:  5 N.m (0.5 kgf-m, 3.6 ft-lb)
  6. Install the front and rear vehicle speed sensor, and also the torque converter turbine speed sensor, and then fasten the harness.
    1. Tightening torque:  7 N.m (0.7 kgf-m, 5.1 ft-lb)
  7. Install a new aluminum washer and oil cooler pipes.

    Tightening torque: 

    1. T1:  25 N.m (2.5 kgf-m, 18.1 ft-lb)
    2. T2:  44 N.m (4.5 kgf-m, 32.5 ft-lb)
      Fig 5: Installing Aluminum Washer & Oil Cooler Pipes
      G02875790Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transmission rear crossmember bolts.
    1. Tightening torque:  75 N.m (7.6 kgf-m, 55 ft-lb)
  9. Install the propeller shaft.
  10. Install the shield cover.
  11. Install the front, center, rear exhaust pipes and muffler.

    2.5 L model 

    1. < Ref. to INSTALLATION , Front Exhaust Pipe>, <Ref. to INSTALLATION , Rear Exhaust Pipe > and < Ref. to INSTALLATION , Muffler.>

    3.0 L model 

    1. < Ref. to INSTALLATION , Front Exhaust Pipe>, < Ref. to INSTALLATION > and < Ref. to INSTALLATION , Muffler.>
  12. Lower the vehicle.
  13. Install the transmission connector to the stay.
  14. Install the pitching stopper. < Ref. to INSTALLATION , Transmission Mounting System.>
  15. Install the air cleaner case. (2.5 L model)

    < Ref. to INSTALLATION , Air Cleaner Case.>

  16. Install air intake chamber. (3.0 L model)

    < Ref. to INSTALLATION , Air Intake Chamber.>

  17. Fill ATF and check ATF level.

    < Ref. to AUTOMATIC TRANSMISSION FLUID .>

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