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Manual Transmission Assembly: Installation

  1. Install rear cushion rubber to transmission assembly.

    Tightening torque: 

    1. 34 N.m (3.5 kgf-m, 25.3 ft-lb) 
  2. Install transmission onto engine.
    1. Gradually raise transmission with transmission jack.
      Fig 1: Installing Transmission
      G02037160
    2. Engage them at splines.
      CAUTION: Be careful not to strike main shaft against clutch cover.
  3. Install transmission rear crossmember.

    Tightening torque: 

    1. T1:  70 N.m (7.1 kgf-m, 51 ft-lb)
    2. T2:  140 N.m (14.3 kgf-m, 103 ft-lb)
      Fig 2: Installing Transmission Rear Crossmember
      G02037161
  4. Take off transmission jack.
  5. Tighten nuts which hold lower side of transmission to engine.

    Tightening torque: 

    1. 50 N.m (5.1 kgf-m, 36.9 ft-lb) 
      Fig 3: Tightening Transmission To Engine Nuts
      G02037162
  6. Connect engine and transmission.
    1. Install starter. See REMOVAL & INSTALLATION .
    2. Tighten bolt which holds right upper side of transmission to engine.

    Tightening torque: 

    1. 50 N.m (5.1 kgf-m, 36.9 ft-lb) 
      Fig 4: Tightening Transmission To Engine Nuts
      G02037163
  7. Remove ST.
    Fig 5: Removing ST
    G02037164
  8. Install pitching stopper.

    Tightening torque: 

    1. T1: 50 N.m (5.1 kgf-m, 37 ft-lb) 
    2. T2: 58 N.m (5.9 kgf-m, 43 ft-lb) 
      Fig 6: Installing Pitching Stopper
      G02037165
  9. Install front drive shafts into transmission.
    1. Lift-up the vehicle.
    2. Install front drive shaft into transmission.
    3. Drive spring pin into chamfered hole of drive shaft.
      CAUTION: Always use a new spring pin.
      Fig 7: Installing Front Drive Shaft
      G02037166
    4. Install ball joints of lower arm into knuckle arm of housing, and tighten installing bolts.

    Tightening torque: 

    1. 49 N.m (5.0 kgf-m, 36 ft-lb) 
      Fig 8: Installing Ball Joints
      G02037167
  10. Install stabilizer clamps onto front crossmember.

    Tightening torque: 

    1. 25 N.m (2.5 kgf-m, 18.1 ft-lb) 
      Fig 9: Installing Stabilizer Clamps Onto Front Crossmember
      G02037168
  11. Install gear shift rod and stay.
    1. Install gear shift rod onto transmission.
      Fig 10: Installing Gear Shift Rod And Stay
      G02037169
    2. Install stay onto transmission.
    3. Install spring.
  12. Install propeller shaft. See PROPELLER SHAFT .
  13. Install heat shield cover.
    Fig 11: Installing Heat Shield Cover
    G02037170
  14. Install rear exhaust pipe and muffler.
  15. Install hanger bracket on right side of transmission.
    Fig 12: Installing Hanger Bracket On Right Side Of Transmission
    G02037171
  16. Install front exhaust pipe and center exhaust pipe.
    Fig 13: Installing Front Exhaust Pipe And Center Exhaust Pipe
    G02037172
  17. Connect rear oxygen sensor connector, and install rear oxygen sensor connector to bracket.
    Fig 14: Connecting Rear Oxygen Sensor Connector
    G02037173
  18. Install under cover.
  19. Install operating cylinder.

    Tightening torque: 

    1. 37 N.m (3.8 kgf-m, 27.5 ft-lb) 
      Fig 15: Installing Operating Cylinder
      G02037174
  20. Connect the following connectors.
    1. Transmission ground terminal

      Tightening torque: 

      1. 13 N.m (1.3 kgf-m, 9.4 ft-lb) 
    2. Oxygen sensor connector
    3. Vehicle speed sensor connector
    4. Neutral position switch connector
    5. Back-up light switch connector
  21. Install air cleaner case stay.

    Tightening torque: 

    1. 16 N.m (1.6 kgf-m, 11.6 ft-lb) 
  22. Install air cleaner case.
  23. Connect battery ground cable.
  24. Take off vehicle from lift arms.