Manual Transmission Assembly: Installation
- Install rear cushion rubber to transmission assembly.
Tightening torque:
- 34 N.m (3.5 kgf-m, 25.3 ft-lb)
- Install transmission onto engine.
- Gradually raise transmission with transmission jack.
- Engage them at splines.CAUTION: Be careful not to strike main shaft against clutch cover.
- Install transmission rear crossmember.
Tightening torque:
- T1: 70 N.m (7.1 kgf-m, 51 ft-lb)
- T2: 140 N.m (14.3 kgf-m, 103 ft-lb)
- Take off transmission jack.
- Tighten nuts which hold lower side of transmission to engine.
Tightening torque:
- 50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Connect engine and transmission.
- Install starter. See REMOVAL & INSTALLATION .
- Tighten bolt which holds right upper side of transmission to engine.
Tightening torque:
- 50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Remove ST.
- Install pitching stopper.
Tightening torque:
- T1: 50 N.m (5.1 kgf-m, 37 ft-lb)
- T2: 58 N.m (5.9 kgf-m, 43 ft-lb)
- Install front drive shafts into transmission.
- Lift-up the vehicle.
- Install front drive shaft into transmission.
- Drive spring pin into chamfered hole of drive shaft.CAUTION: Always use a new spring pin.
- Install ball joints of lower arm into knuckle arm of housing, and tighten installing bolts.
Tightening torque:
- 49 N.m (5.0 kgf-m, 36 ft-lb)
- Install stabilizer clamps onto front crossmember.
Tightening torque:
- 25 N.m (2.5 kgf-m, 18.1 ft-lb)
- Install gear shift rod and stay.
- Install gear shift rod onto transmission.
- Install stay onto transmission.
- Install spring.
- Install propeller shaft. See PROPELLER SHAFT .
- Install heat shield cover.
- Install rear exhaust pipe and muffler.
- Install hanger bracket on right side of transmission.
- Install front exhaust pipe and center exhaust pipe.
- Connect rear oxygen sensor connector, and install rear oxygen sensor connector to bracket.
- Install under cover.
- Install operating cylinder.
Tightening torque:
- 37 N.m (3.8 kgf-m, 27.5 ft-lb)
- Connect the following connectors.
- Transmission ground terminal
Tightening torque:
- 13 N.m (1.3 kgf-m, 9.4 ft-lb)
- Oxygen sensor connector
- Vehicle speed sensor connector
- Neutral position switch connector
- Back-up light switch connector
- Transmission ground terminal
- Install air cleaner case stay.
Tightening torque:
- 16 N.m (1.6 kgf-m, 11.6 ft-lb)
- Install air cleaner case.
- Connect battery ground cable.
- Take off vehicle from lift arms.