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Starter 3.0L: Starter: Assembly

Assemble in the reverse order of disassembly. Do the following:

  1. Carefully assemble all parts in the order of assembly and occasionally inspect nothing has been overlooked.
  2. Apply grease to the following parts during assembly.

    Grease: 

    1. ESSO BEACON 325 or equivalent
    2. SHELL ALVANIA GREASE RA or equivalent
    • Front and rear bracket sleeve bearing
    • Armature shaft gear
    • Outer periphery of plunger
    • Mating surface of plunger and lever
    • Gear shaft splines
    • Mating surface of lever and clutch
    • Ball at the armature shaft end
    • Internal and planetary gears
  3. After assembling parts correctly, make sure starter operates properly.