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Home >> Subaru >> 2001 >> Outback VDC >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Intake Manifold (3.0L) >> Intake Manifold >> Assembly

Intake Manifold: Assembly

  1. Intake induction valve vacuum hose to intake manifold.
    Fig 1: Installing Induction Valve Vacuum Hose
    G02112787
  2. Install fuel pipe and injector pipe assembly
    1. Tightening torque:  5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
  3. Connect pressure regulator vacuum hose (A) to intake manifold.
    Fig 2: Installing Fuel Pipe & Injector Pipe Assembly
    G02112788
    Fig 3: Connecting Pressure Regulator Vacuum Hose
    G02112789
  4. Install air assist and purge pipe assembly
    1. Tightening torque:  5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
    Fig 4: Installing Air Assist & Purge Pipe Assembly
    G02112790
  5. Install PCV pipe to intake manifold
    1. Tightening torque:  6.4 N.m (0.65 kgf-m, 4.7 ft-lb)
    Fig 5: Installing PCV Pipe
    G02112791
  6. Install engine harness assembly to intake manifold.
    1. Tightening torque:  5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
    Fig 6: Installing Engine Harness Assembly
    G02112792
  7. Install EGR valve.
    1. Tightening torque:  19 N.m (1.9 kgf-m, 14 ft-lb)
  8. Connect connector to EGR valve.
    Fig 7: Installing EGR Valve
    G02112793
  9. Install purge control solenoid valve.
    1. Tightening torque:  19 N.m (1.9 kgf-m, 14 ft-lb)
  10. Connect connector to purge control solenoid valve.
    Fig 8: Installing Purge Control Solenoid Valve
    G02112794
  11. Connect hoses to purge control solenoid valve.
    CAUTION: Carefully connect the evaporation hoses.
    Fig 9: Connecting Hoses To Purge Control Solenoid Valve
    G02112795
  12. Install induction valve control solenoid.
    1. Tightening torque:  19 N.m (1.9 kgf-m, 14 ft-lb)
  13. Connect connector to induction valve control solenoid.
    Fig 10: Installing Induction Valve Control Solenoid
    G02112796
  14. Install induction valve.
    1. Tightening torque:  19 N.m (1.9 kgf-m, 14 ft-lb)
    Fig 11: Installing Induction Valve
    G02112797
  15. Connect hoses to induction valve control solenoid.
    CAUTION: Carefully connect the vacuum hoses.
    Fig 12: Connecting Hoses To Induction Valve Control Solenoid
    G02112798
  16. Install throttle body to intake manifold.
    CAUTION: Replace gasket with a new one.
    1. Tightening torque:  22 N.m (2.2 kgf-m, 15.9 ft-lb)
    Fig 13: Installing Throttle Body
    G02112799
  17. Connect connectors to throttle position sensor.
    Fig 14: Connecting Connectors To Throttle Position Sensor
    G02112800
  18. Connect connectors to intake manifold pressure sensor (A) and idle air control solenoid valve (B).
  19. Connect air by-pass hose (C) to idle air control solenoid valve.
    Fig 15: Connecting Connectors To Intake Manifold Pressure Sensor
    G02112801
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