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Home >> Subaru >> 2002 >> Outback Base, 4D Wagon, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Sub Level Sensor >> Removal

Fuel Sub Level Sensor: Removal

WARNING:
  • Place "NO FIRE" signs near the working area. 
  • Be careful not to spill fuel on the floor. 
  • During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill. 
  1. Disconnect battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G02959917Courtesy of SUBARU OF AMERICA, INC.
  2. Lift-up the vehicle.
  3. Remove front side fuel tank cover.
    Fig 2: Removing Front Side Fuel Tank Cover
    G02959918Courtesy of SUBARU OF AMERICA, INC.
  4. Drain fuel from fuel tank. Set a container under the vehicle and remove drain plug from fuel tank.
    Fig 3: Removing Fuel Drain Plug
    G02959919Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten fuel drain plug and install front right side fuel tank cover.
    1. Tightening torque:  26 N.m (2.65 kgf-m, 19.2 ft-lb)
    Fig 4: Tightening Fuel Drain Plug
    G02959920Courtesy of SUBARU OF AMERICA, INC.
    1. Tightening torque:  18 N.m (1.8 kgf-m, 13.0 ft-lb)
    Fig 5: Installing Front Side Fuel Tank Cover
    G02959921Courtesy of SUBARU OF AMERICA, INC.
  6. Raise rear seat and turn floor mat up. (Wagon model)
  7. Remove rear seat. (Sedan model)
  8. Remove service hole cover.
    Fig 6: Removing Service Hole Cover
    G02959922Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect connector from fuel sub level sensor.
    Fig 7: Disconnecting Connector From Fuel Sub Level Sensor
    G02959923Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect fuel jet pump hose.
    Fig 8: Disconnecting Fuel Jet Pump Hose
    G02959924Courtesy of SUBARU OF AMERICA, INC.
  11. Remove bolts which install fuel sub level sensor on fuel tank.
    Fig 9: Removing Fuel Sub Level Sensor Bolts
    G02959925Courtesy of SUBARU OF AMERICA, INC.
  12. Remove fuel sub level sensor.