Transfer Clutch: Assembly

Install the transfer clutch piston.

Fig 1: Installing Transfer Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Install return spring to transfer piston.

Fig 2: Installing Return Spring To Transfer Piston
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Install transfer clutch piston seal.

Fig 3: Installing Transfer Clutch Piston Seal
Courtesy of SUBARU OF AMERICA, INC.
Install ST to rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE

Fig 4: Installing Snap Ring Outer Guide ST499257300 To Rear Drive Shaft
Courtesy of SUBARU OF AMERICA, INC.
Install snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE

Fig 5: Installing Snap Ring To Snap Ring Outer Guide ST499257300
Courtesy of SUBARU OF AMERICA, INC.
Using ST1 and ST2, install snap ring to rear drive shaft.
ST1 499257300 SNAP RING OUTER GUIDE

ST2 499247400 INSTALLER

Fig 6: Installing Snap Ring To Rear Drive Shaft Using Snap Ring Outer Guide ST1-499257300 And Installer ST2-499247400
Courtesy of SUBARU OF AMERICA, INC.
Install the driven plates, drive plates, pressure plate and snap ring.

Fig 7: Installing Driven Plates, Drive Plates, Pressure Plate And Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Apply compressed air to see if the assembled parts move smoothly.

Fig 8: Applying Compressed Air To Assembled Parts Move Smoothly
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Check clearance between snap ring and pressure plate. < Ref. to , INSPECTION . >
Press-fit a new ball bearing with ST.
ST 899580100 INSTALLER

Fig 9: Installing Ball Bearing Using Installer ST899580100
Courtesy of SUBARU OF AMERICA, INC.
Coat a new seal ring with Vaseline, and install it in the seal ring groove of the shaft.
NOTE: Do not expand the seal ring excessively when installing.

Fig 10: Coating New Seal Ring With Vaseline
Courtesy of SUBARU OF AMERICA, INC.
Install the transfer clutch assembly without damaging seal ring.

Fig 11: Installing Transfer Clutch Assembly Without Damaging Seal Ring
Courtesy of SUBARU OF AMERICA, INC.