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Home >> Subaru >> 2005 >> Forester X, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection - Fuel Systems (H4SO) >> Intake Manifold >> Disassembly

Intake Manifold: Disassembly

  1. Disconnect the engine ground terminal from intake manifold.
    Fig 1: Disconnecting Engine Ground Terminal From Intake Manifold
    G03805201Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ignition coil & ignitor ASSY. < Ref. to REMOVAL , Ignition Coil And Ignitor Assembly. >
  3. Remove the throttle body. < Ref. to REMOVAL , Throttle Body. >
  4. Remove the EGR valve. < Ref. to REMOVAL , EGR Valve. >
  5. Remove the PCV pipe.
    Fig 2: Removing PCV Pipe
    G03805202Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the fuel pipe protector LH.
    Fig 3: Removing Fuel Pipe Protector LH
    G03805203Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the fuel pipe protector RH.
    Fig 4: Removing Fuel Pipe Protector RH
    G03805204Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the pressure regulator vacuum hose (A) from intake manifold.
    Fig 5: Disconnecting Pressure Regulator Vacuum Hose From Intake Manifold
    G03805205Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connectors (A) from fuel injector.
  10. Remove the harness band (B) which holds engine harness to injector pipe.
    Fig 6: Removing Harness Band
    G03805206Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the purge control solenoid valve. < Ref. to REMOVAL , Purge Control Solenoid Valve. >
  12. Remove the harness band clips which install the engine harness.
    Fig 7: Removing Harness Band Clips
    G03805207Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the engine harness to intake manifold.
    Fig 8: Removing Bolts Which Hold Engine Harness To Intake Manifold
    G03805208Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the engine harness from intake manifold.
  15. Remove the bolts which install injector pipe on the intake manifold as shown in the figure.
    • RH side
      Fig 9: Removing Bolts Which Install Injector Pipe (RH Side)
      G03805209Courtesy of SUBARU OF AMERICA, INC.
    • LH side
      Fig 10: Removing Bolts Which Install Injector Pipe (LH Side)
      G03805210Courtesy of SUBARU OF AMERICA, INC.
      Fig 11: Removing Fuel Injectors From Injector Pipe
      G03805211Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel injectors from injector pipe.
  17. Loosen the clamp which holds fuel injector pipe RH to fuel hose, and then disconnect the pipe from fuel hose.
    Fig 12: Loosening Clamp Which Holds Fuel Injector Pipe RH To Fuel Hose
    G03805212Courtesy of SUBARU OF AMERICA, INC.
  18. Loosen the clamp which holds fuel injector pipe LH to fuel hose, and then disconnect the pipe from fuel hose.
    Fig 13: Loosening Clamp Which Holds Fuel Injector Pipe LH To Fuel Hose
    G03805213Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the fuel injector pipe.
  20. Remove the bolt which installs pressure regulator on intake manifold.
  21. Remove the bolt which installs the fuel pipes on intake manifold.
    Fig 14: Removing Bolt
    G03805214Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the fuel pipe assembly and pressure regulator, from intake manifold.