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Home >> Subaru >> 2005 >> Outback Limited, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (4AT) >> Front Differential Assembly >> Installation

Front Differential Assembly: Installation

  1. When installing the differential assembly to case, be careful not to damage the inside of case (particularly, the differential side retainer mating surface).
    Fig 1: Identifying Differential Assembly
    G03831393Courtesy of SUBARU OF AMERICA, INC.
  2. Install the O-ring to left and right side retainer.
  3. Install the side retainers using ST. < Ref. to , ADJUSTMENT , Front Differential Assembly. >

    ST 499787000 WRENCH ASSY

  4. Adjust the front differential backlash. < Ref. to , ADJUSTMENT , Front Differential Assembly. >
  5. Install the lock plate.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18 ft-lb) 

    Fig 2: Installing Lock Plate
    G03831394Courtesy of SUBARU OF AMERICA, INC.
  6. Install the new seal pipe to converter case.
    Fig 3: Installing Seal Pipe
    G03831395Courtesy of SUBARU OF AMERICA, INC.
  7. Install the converter case to transmission case. < Ref. to , INSTALLATION , Converter Case. >
  8. Insert the inhibitor switch and transmission connector to the stay.
    Fig 4: Identifying Inhibitor Switch And Transmission Connector
    G03831396Courtesy of SUBARU OF AMERICA, INC.
  9. Install the oil cooler pipe. < Ref. to , INSTALLATION , ATF Cooler Pipe and Hose. >
  10. Install the oil charge pipe with a O-ring. < Ref. to , INSTALLATION , Oil Charge Pipe. >
  11. Insert the input shaft with rotating it by hand lightly, and then check the protrusion amount.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 5: Installing Torque Converter Assembly
    G03831397Courtesy of SUBARU OF AMERICA, INC.
  12. Install the torque converter assembly. < Ref. to , INSTALLATION , Torque Converter Assembly. >
  13. Install the transmission assembly into vehicle. < Ref. to , INSTALLATION , Automatic Transmission Assembly. >