Transfer Clutch: Assembly

Install the transfer clutch piston to the rear drive shaft.

Fig 1: Identifying Transfer Clutch Piston And Rear Drive Shaft
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Install return spring to transfer clutch piston.

Fig 2: Identifying Return Spring And Rear Drive Shaft
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Install transfer clutch piston seal.

Fig 3: Identifying Transfer Clutch Piston Seal And Rear Drive Shaft
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Install ST to rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE

Fig 4: Identifying Transfer Clutch
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Install snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE

Fig 5: Identifying Transfer Clutch And Snap Ring
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Using ST1 and ST2, install snap ring to rear drive shaft.
ST1 499257300 SNAP RING OUTER GUIDE

ST2 499247400 INSTALLER

Fig 6: Identifying Snap Ring To Rear Drive Shaft
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Install the driven plates, drive plates, pressure plate and snap ring.

Fig 7: Identifying Snap Ring
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Apply compressed air to see if the assembled parts move smoothly.

Fig 8: Applying Compressed Air Assembled Parts
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Check clearance between snap ring and pressure plate. < Ref. to INSPECTION . >
Press-fit a new ball bearing with ST.
ST 899580100 INSTALLER

Fig 9: Pressing Ball Bearing With ST 899580100 INSTALLER
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Coat a new seal ring with vaseline, and install it in the seal ring groove of the shaft.
NOTE: Do not expand the seal ring excessively when installing.

Fig 10: Identifying Snap Ring And Transfer Clutch
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Install the transfer clutch assembly without damaging seal ring.

Fig 11: Identifying Transfer Clutch And Extension Case
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