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Home >> Subaru >> 2007 >> Impreza Outback Sport, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (H4SO) >> Fuel Tank >> Installation

Fuel Tank: Installation

  1. Support the fuel tank with transmission jack and push the fuel tank harness together with grommet into access hole.
  2. Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
    WARNING: A helper is required to perform this work.
    Fig 1: Locating Band Bolts
    G04997441Courtesy of SUBARU OF AMERICA, INC.
  3. Insert the fuel filler hose (A) up to 35 - 40 mm (1.38 - 1.57 in) of the fuel filler pipe bottom end, then tighten the clamp.
  4. Insert the evaporation hose (B) to the evaporation pipe bottom end, then secure the clamp and clip.
    Fig 2: Identifying Fuel Filler And Evaporation Hose
    G04997438Courtesy of SUBARU OF AMERICA, INC.
    CAUTION: Do not allow clip to touch the hose (A) and rear suspension crossmember.
    Fig 3: Identifying Hose
    G04997444Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the fuel hoses, and secure with clips and quick connectors. <Ref. to INSTALLATION , Fuel Delivery And Evaporation Lines .>
    Fig 4: Identifying Fuel Hoses
    G04997440Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connector to the pressure control solenoid valve.
  7. Attach the canister. <Ref. to INSTALLATION ,Canister .>
  8. Tighten the band mounting bolts.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 5: Locating Band Bolts
    G04997441Courtesy of SUBARU OF AMERICA, INC.
  9. Install the rear crossmember. <Ref. to INSTALLATION ,Rear Crossmember .>
  10. Connect the connector (A) to the fuel tank cord and plug the service hole with grommet (B).
    Fig 6: Identifying Connector And Grommet
    G04997437Courtesy of SUBARU OF AMERICA, INC.
  11. Set the rear seat and floor mats.
  12. Connect the connector to fuel pump relay.
    Fig 7: Identifying Fuel Pump Relay Connector
    G04992306Courtesy of SUBARU OF AMERICA, INC.
  13. Install the passenger's side sill cover.
  14. Install the glove box. <Ref. to INSTALLATION , Glove Box .>