Intake Manifold: Assembly

Liquid gasket: 

THREE BOND 1105 (Part No. 004403010) 

1. Tighten the bolts which install fuel pipe assembly on intake manifold.

   Tightening torque: 

   6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

   Fig 1: Locating Fuel Injector Pipes And Bolts

   Courtesy of SUBARU OF AMERICA, INC.
2. Connect the fuel injector pipe LH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 2: Identifying Fuel Injector Pipe

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3. Connect the fuel injector pipe RH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 3: Identifying Fuel Injector Pipe

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4. Install the fuel injector.
5. Tighten the bolts which install fuel injector pipes on intake manifold.
   • RH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 4: Locating Fuel Injector Pipe Bolts - RH Side

     Courtesy of SUBARU OF AMERICA, INC.
   • LH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 5: Locating Fuel Injector Pipe Bolts - LH Side

     Courtesy of SUBARU OF AMERICA, INC.

   Tightening torque: 

   6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

   Fig 6: Locating Fuel Injector Pipe Bolts

   Courtesy of SUBARU OF AMERICA, INC.
6. Install the engine harness to the intake manifold.
7. Tighten the bolts which install engine harness on intake manifold.

   Tightening torque: 

   19 N.m (1.9 kgf-m, 13.7 ft-lb) 

   Fig 7: Locating Engine Harness Bolts

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8. Hold the engine harness using the harness band clips.
   Fig 8: Locating Engine Harness

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9. Install the purge control solenoid valve. <Ref. to INSTALLATION , Purge Control Solenoid Valve .>
10. Connect the connectors (A) to fuel injector.
11. Hold the engine harness to fuel injector pipe by harness band (B).
    Fig 9: Identifying Harness Band And Fuel Injector Connector

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12. Install the fuel pipe protector RH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 10: Locating Fuel Pipe Protector RH

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13. Install the fuel pipe protector LH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 11: Locating Fuel Pipe Protector LH

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14. Install the PCV pipe.
    1. Connect the hose (A) and (B) to the intake manifold.
    2. Tighten the bolts (C) through (E) in alphabetical sequence.

       Tightening torque: 

       6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

       Fig 12: Identifying PCV Pipe Bolts

       Courtesy of SUBARU OF AMERICA, INC.
15. Install the EGR valve. <Ref. to INSTALLATION , EGR Valve .>
16. Install the throttle body to the intake manifold. <Ref. to INSTALLATION , Throttle Body .>
17. Install the ignition coil and ignitor assembly. <Ref. to INSTALLATION , Ignition Coil and Ignitor Assembly .>
18. Install the engine ground terminal to intake manifold.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 13: Locating Engine Ground Terminal

    Courtesy of SUBARU OF AMERICA, INC.