Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Use a new gasket.

Tightening torque:

25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 1: Locating Intake Manifold Bolts
Courtesy of SUBARU OF AMERICA, INC.
Connect the fuel delivery hose, return hose, and evaporation hose.

Fig 2: Identifying Fuel Delivery Hose, Return Hose And Evaporation Hose
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Connect the connector to the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).

Fig 3: Identifying Engine Coolant Temperature Sensor, Oil Pressure Switch And Crankshaft Position Sensor
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to the knock sensor.

Fig 4: Locating Knock Sensor Connector
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Connect the connectors to camshaft position sensor.

Fig 5: Locating Camshaft Position Sensor Connector
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Connect the connector to the oil flow control solenoid valve.

Fig 6: Identifying Oil Flow Control Solenoid Valve
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Connect the connector to the secondary air combination valve.
Connect the connector to the ignition coil.
- RH side
  
  Fig 7: Locating Connector For Ignition Coil And Ignitor Assembly
  Courtesy of SUBARU OF AMERICA, INC.
- LH side
Connect the engine harness with clip (A) to the rocker cover.
- RH side
  
  Fig 9: Identifying Engine Harness Clip
  Courtesy of SUBARU OF AMERICA, INC.
- LH side
Connect the engine harness connectors to the bulkhead harness connectors.

Fig 11: Connecting Engine Harness Connectors To Bulkhead Harness Connectors
Courtesy of SUBARU OF AMERICA, INC.
Connect the brake booster vacuum hose.

Fig 12: Identifying Brake Booster Hose
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Connect the engine coolant hoses to throttle body.

Fig 13: Identifying Engine Coolant Hose
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Connect the emission hose (A) and the connector (B) to the PCV hose assembly.

Fig 14: Identifying Emission Hose And Connector
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Connect the pressure hose to the intake duct.

Fig 15: Identifying Pressure Hose
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Install the power steering pump.
1. Install the reservoir tank to the bracket.
  
  Fig 16: Identifying Power Steering Tank
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2. Connect the power steering pump switch to the connector.
  
  Fig 17: Locating Connector For Power Steering Pump Switch
  Courtesy of SUBARU OF AMERICA, INC.
3. Install the power steering pump. <Ref. to PS-60, INSTALLATION, Oil Pump .>
  
  Fig 18: Identifying Power Steering Pump Bracket Bolts
  Courtesy of SUBARU OF AMERICA, INC.
4. Install the power steering pipe bracket onto the right side intake manifold.
  
  Fig 19: Identifying Intake Manifold Pipe
  Courtesy of SUBARU OF AMERICA, INC.
5. Install the front side V-belt. <Ref. to INSTALLATION , V-belt .>
Install the coolant filler tank. <Ref. to INSTALLATION , Coolant Filler Tank .>
Install the intercooler. <Ref. to INSTALLATION , Intercooler .>
Install the air cleaner element.
Install the air cleaner upper cover and air intake duct as a unit. <Ref. to INSTALLATION , Air Cleaner Case .>
Connect the connector to fuel pump relay.

Fig 20: Identifying Fuel Pump Relay Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the passenger's side front side sill cover.
Install the glove box. <Ref. to INSTALLATION , Glove Box .>
Connect the ground cable to the battery.

Fig 21: Disconnecting Battery Ground Cable
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Lift up the vehicle.
Install the under cover.
Fill engine coolant. <Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant .>