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Home >> Subaru >> 2008 >> Impreza Outback Sport, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (H4SO) >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. Release the fuel pressure.

    <Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >

  2. Disconnect the ground cable from the battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G05019586Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the air cleaner case and air intake chamber. <Ref. to REMOVAL , Air Cleaner Case.> <Ref. to REMOVAL , Air Intake Chamber.>
  4. Remove the generator. <Ref. to REMOVAL , Generator.>
  5. Disconnect the spark plug cord from the spark plug.
  6. Disconnect the engine coolant hoses (A) from throttle body.
    Fig 2: Identifying Engine Coolant Hoses
    G04997332Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect brake booster vacuum hose (A).
    Fig 3: Identifying Brake Booster Vacuum Hose
    G04997333Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the PCV hose (A) from intake manifold.
  9. Disconnect the engine harness connectors (B) from bulkhead harness connectors.
    Fig 4: Identifying Engine Harness Connector
    G05659386Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the connectors from the engine coolant temperature sensor.
    Fig 5: Identifying Engine Coolant Temperature Sensor
    G04997335Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the knock sensor connector.
    Fig 6: Identifying Knock Sensor Connector
    G05659388Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the connector from crankshaft position sensor.
    Fig 7: Identifying Crankshaft Position Sensor
    G04997337Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the connector from power steering pump switch (A).
  14. Disconnect the connector from the oil pressure switch (B).
    Fig 8: Identifying Oil Pressure Switch
    G05659390Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the connector from the camshaft position sensor.
    Fig 9: Identifying Camshaft Position Sensor
    G04997339Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the EGR pipe from intake manifold.
    Fig 10: Identifying EGR Pipe
    G05332711Courtesy of SUBARU OF AMERICA, INC.
  17. Disconnect the following connector.
    1. Front oxygen (A/F) sensor connector
    2. Rear oxygen sensor connector
    3. Engine harness connectors
  18. Disconnect the fuel hoses from fuel pipe.
    1. Disconnect the quick connector on the fuel delivery line by pushing the ST in the direction of the arrow.

      ST 42099AE000 QUICK CONNECTOR RELEASE

    2. Remove the clip and disconnect the evaporation hose from the pipe.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    Fig 11: Pushing ST In Direction Of Arrow
    G05018407Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the bolts which secure intake manifold to cylinder head.
    Fig 12: Locating Intake Manifold Bolts
    G05659394Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the intake manifold.