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Home >> Subaru >> 2008 >> Outback Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Brake System) >> Rear Disc Brake Assembly >> Assembly

Rear Disc Brake Assembly: Assembly

WARNING: This page is about a different car, the 2007 Subaru Outback and 2007 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the caliper body interior using brake fluid.
  2. Apply a coat of brake fluid to the piston seal and fit piston seal in groove on caliper body.
  3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
  4. Apply a coat of specified grease to the boot and fit in to the groove on the ends of cylinder.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

  5. Insert the piston into cylinder.
    CAUTION: Do not force the piston into cylinder.
  6. Position the boot in the grooves on cylinder and piston.
    Fig 1: Positioning Boot In Grooves On Cylinder And Piston (Rear Disc Brake)
    G03832985Courtesy of SUBARU OF AMERICA, INC.
  7. Apply a coat of specified grease to the guide pin, outer surface, sleeve outer surface, cylinder inner surface, and boot grooves.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

    Fig 2: Locating Grease Applying Point
    G03832986Courtesy of SUBARU OF AMERICA, INC.
  8. Install the guide pin boot on support.
  9. Install the lock pin boot on support, and then insert the lock pin sleeve into specified point.
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