lemon-mirror:
Home >> Subaru >> 2008 >> Outback Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (4AT) >> Front Differential Assembly >> installation

Front Differential Assembly: installation

  1. Install the front differential assembly to the converter case.
    NOTE: Be careful not to damage the inside of the converter case (especially the mating surface of the differential side retainer).
    Fig 1: Identifying Front Differential Assembly
    G05668481Courtesy of SUBARU OF AMERICA, INC.
  2. Install the O-ring to left and right side differential retainers.
  3. Install the differential side retainers using the ST. < Ref. to ADJUSTMENT , Front Differential Assembly. >

    ST 18630AA010 WRENCH COMPL RETAINER

    NOTE: ST WRENCH ASSEMBLY (499787000) can also be used.
  4. Adjust the backlash of the front differential. < Ref. to ADJUSTMENT , Front Differential Assembly. >
  5. Install the lock plate.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 2: Identifying Lock Plate
    G05668482Courtesy of SUBARU OF AMERICA, INC.
  6. Install new seal pipe to converter case.
    Fig 3: Identifying Seal Pipe To Converter Case
    G05668483Courtesy of SUBARU OF AMERICA, INC.
  7. Install the converter case to the transmission case. < Ref. to INSTALLATION , Converter Case. >
  8. Insert the inhibitor switch and transmission harness connector to the stay.
    Fig 4: Identifying Inhibitor Switch And Transmission Harness Connector
    G05668484Courtesy of SUBARU OF AMERICA, INC.
  9. Install the ATF cooler pipe. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose. >
  10. Install the oil charge pipe together with an O-ring. < Ref. to INSTALLATION , Oil Charge Pipe. >
  11. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 In) 

    Fig 5: Identifying Input Shaft
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  12. Install the torque converter assembly. < Ref. to INSTALLATION , Torque Converter Assembly. >
  13. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly. >