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Home >> Subaru >> 2009 >> Outback Limited >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission 4AT >> Transfer Clutch >> Disassembly

Transfer Clutch: Disassembly

  1. Remove the seal ring.
    Fig 1: Removing Seal Ring
    G06337255Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ball bearing using the ST and the press.

    ST 498077600 REMOVER

    Fig 2: Removing Ball Bearing Using ST 498077600 Remover And Press
    G05002599Courtesy of SUBARU OF AMERICA, INC.
  3. Using a flat tip screwdriver, etc. remove the snap ring, and take out the retaining plate, drive plate and driven plate.
    Fig 3: Removing Snap Ring
    G06337257Courtesy of SUBARU OF AMERICA, INC.
  4. Using the ST1, ST2 and ST3, remove the snap ring, then take out the return spring and transfer clutch piston seal.

    ST1 399893600 PLIER

    ST2 398673600 COMPRESSOR

    ST3 398623600 SEAT

    Fig 4: Removing Snap Ring Using Plier, Compressor And Seat
    G06337258Courtesy of SUBARU OF AMERICA, INC.
  5. Apply compressed air to the rear drive shaft, to remove the transfer clutch piston.
    Fig 5: Applying Compressed Air To Rear Drive Shaft
    G05002602Courtesy of SUBARU OF AMERICA, INC.