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Transfer Clutch: Installation

  1. Apply vaseline to the seal ring and attach it to the seal ring groove of transfer clutch assembly.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    Fig 1: Locating Seal Ring
    G06654512Courtesy of SUBARU OF AMERICA, INC.
  2. Install the transfer clutch assembly.
    Fig 2: Identifying Transfer Clutch Assembly
    G06654511Courtesy of SUBARU OF AMERICA, INC.
  3. Select the thrust needle bearing. Ref. to ADJUSTMENT , Rear Drive Shaft.
  4. Install the selected thrust needle bearing and needle bearing to transfer clutch assembly.
    NOTE: Install the thrust needle bearing in the correct direction.
    Fig 3: Identifying Thrust Needle Bearing
    G06654499Courtesy of SUBARU OF AMERICA, INC.
  5. Install the rear drive shaft. Ref. to INSTALLATION , Rear Drive Shaft.
  6. Install the extension case. Ref. to INSTALLATION , Extension Case.
  7. Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.