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Reverse Brake Assembly: Installation

  1. Select a washer. Refer to ADJUSTMENT .
  2. Install the selected washer to the reverse brake housing.
    Fig 1: Installing Selected Washer To Reverse Brake Housing
    G08318025Courtesy of SUBARU OF AMERICA, INC.
  3. Install the thrust bearing to the reverse brake housing.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 2: Installing Thrust Bearing To Reverse Brake Housing
    G08318026Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the internal gear from the forward clutch assembly, and install it to the reverse brake housing.
    Fig 3: Identifying Internal Gear And Reverse Brake Housing
    G08318027Courtesy of SUBARU OF AMERICA, INC.
  5. Install the O-ring.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-ring.
      Fig 4: Locating O-Rings On Reverse Brake Assembly
      G08318024Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reverse brake assembly and internal gear as a unit to the drive pinion retainer.
    NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.

    Tightening torque: 

    37 N.m (3.8 kgf-m, 27.3 ft-lb) 

    Fig 5: Identifying Reverse Brake Assembly And Mounting Bolts
    G08318023Courtesy of SUBARU OF AMERICA, INC.
  7. Install the O-ring to the lubrication pipe.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-ring.
      Fig 6: Locating Lubrication Pipe O-Ring
      G08318022Courtesy of SUBARU OF AMERICA, INC.
  8. Install the lubrication pipe and oil guide.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    Fig 7: Locating Lubrication Pipe And Oil Guide Mounting Bolt
    G08578923Courtesy of SUBARU OF AMERICA, INC.
  9. Install the manual valve assembly and separator plate.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb) 

    Fig 8: Locating Manual Valve Assembly Mounting Bolts
    G08318020Courtesy of SUBARU OF AMERICA, INC.
  10. Install the primary pulley, secondary pulley and variator chain. Refer to INSTALLATION .
  11. Select shims for pulley alignment. Refer to ADJUSTMENT .
  12. Install the reduction drive gear. Refer to INSTALLATION .
  13. Install the transmission case. Refer to INSTALLATION .
  14. Install the transmission control device. Refer to INSTALLATION .
  15. Install the oil strainer and oil pan. Refer to INSTALLATION .
  16. Install the reduction driven gear assembly. Refer to INSTALLATION .
  17. Install the transfer driven gear assembly. Refer to INSTALLATION .
  18. Install the transfer clutch assembly. Refer to INSTALLATION .
  19. Install the parking pawl. Refer to INSTALLATION .
  20. Install the extension case. Refer to INSTALLATION .
  21. Install the inhibitor switch. Refer to INSTALLATION .
  22. Install the secondary speed sensor. Refer to INSTALLATION .
  23. Install the primary speed sensor. Refer to INSTALLATION .
  24. Install the turbine speed sensor. Refer to INSTALLATION .
  25. Install the transmission harness. Refer to INSTALLATION .
  26. Install the control valve body. Refer to INSTALLATION .
  27. Install the air breather hose. Refer to INSTALLATION .
  28. Install the transmission assembly to the vehicle. Refer to INSTALLATION .