Windshield Glass: Installation

CAUTION: For model with EyeSight, always use Subaru genuine windshield glass specially designed for Eye-Sight. (If the windshield glass other than the glass specially designed for EyeSight is used, the visibility of the camera is blocked or the distortion of the glass prevents the correct measurement of the object, resulting in the EyeSight abnormal operation.)
For model with EyeSight, if the windshield glass is installed after removal or replaced, always perform the adjustment and inspection of the stereo camera.
For adjustment and inspection of the stereo camera, refer to "EyeSight (DIAGNOSTICS)" service information. < Refer to CAMERA ADJUSTMENT, INSPECTION . >

Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.

Fig 1: Fabricating Cartridge Nozzle Tip
Courtesy of SUBARU OF AMERICA, INC.
Remove the adhesive layer on the body using cutter knife to obtain smooth face of 2 mm (0.08 in) thick.
CAUTION:
- Be careful not to damage the body and paint surface.
- Be sure to keep some of old adhesive.
Fig 2: Removing Adhesive Layer On Body Using Cutter Knife
Courtesy of SUBARU OF AMERICA, INC.
Clean the glass and body with alcohol or white gasoline to eliminate cutting powder, dust and dirt completely.
Attach the dam rubber to the glass.

Fig 3: Identifying Glass Dam Rubber Dimensions
Courtesy of SUBARU OF AMERICA, INC.
Install the molding to the glass.
CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part.

Fig 4: Identifying Glass Molding Installation Dimension
Courtesy of SUBARU OF AMERICA, INC.
1. Align the molding (A) with both ends of the upper edge of the windshield glass (C).
2. Install the molding from both corners of the upper edge toward the center.
3. Install the molding from both corners of the upper edge toward the lower side.
  NOTE: Change the molding installation width within the gradual change range (E) based on the curve end point on the upper end of side area (D).
4. Firmly apply the double sided tape (B) of the molding evenly to the glass surface.
Install the windshield glass.
1. Apply the primer to the adhesive surface of glass side and body side using sponge.
  Glass primer:
  
  Dow Automotive's
  
  ESSEX U-401, U-402 or equivalent
  
  Painted surface primer:
  
  Dow Automotive's
  
  ESSEX U-413 or equivalent
  NOTE:
  - Primer once attached to the painted surface of the body and internal trim is hard to wipe off. Mask the circumference of such area.
  - Let primer dry for about ten minutes before installing the glass.
  - Do not touch the surface coated with primer.
2. Apply adhesive to the glass end back surface.
  Adhesive:
  
  Dow Automotive's
  
  ESSEX U-400HV or equivalent
  
  Fig 5: Identifying Primer And Adhesive Applying Locations
  Courtesy of SUBARU OF AMERICA, INC.
3. Fit the locating pins to vehicle body using suction rubber cup to install the windshield glass.
  
  Fig 6: Fitting Locating Pins To Vehicle Body Using Suction Rubber Cup
  Courtesy of SUBARU OF AMERICA, INC.
4. Lightly press the entire perimeter of windshield glass for tight fit.
5. Make flush the adhesive surface jutted out using spatula.
After completion of all work, allow the vehicle to stand for about 24 hours.
NOTE:
- When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully.
- Move the vehicle slowly.
- For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.
NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
Install the cowl panel. < Refer to INSTALLATION , Cowl Panel. >
Connect the wiper deicer connector. (Models with wiper deicer)
Install the stereo camera cover and stereo camera. (Models with EyeSight) < Refer to INSTALLATION , Stereo Camera. >
Install the front pillar trim. < Refer to INSTALLATION , Upper Inner Trim. >
Connect the battery ground terminal. (Models with wiper deicer)