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DTC P0400-Reprogramming File Availability (11-197-20)

Publication date: 2020-02-11
Reference number: 11-197-20

DTC P0400-REPROGRAMMING FILE AVAILABILITY

DTC P0400-REPROGRAMMING FILE AVAILABILITY

TECHNICAL SERVICE BULLETIN

Reference Number(s): 11-197-20, Date of Issue:  February 11, 2020
SUBARU: 2015-16 Impreza; 2015-17 Crosstrek; 2015-16 Crosstrek; 2016-18 Forester

APPLICABILITY

2015-16MY Impreza

2015-17MY Crosstrek

2015-16MY Crosstrek Hybrid

2016-18MY Forester 2.5L Models

INTRODUCTION

This bulletin announces availability of reprogramming files to optimize the Engine Control Module (ECM). These new files address concerns of the check engine light coming on and setting a DTC P0400: EGR "A" FLOW. The DTC can set if the ECM tests the EGR system when ambient/intake air temperatures are below freezing.

PACK FILE APPLICABILITY

Model PAK File Name New ECM Part Number Old ECM Part Number Decryption Keyword New ECM CID Number
2015MY Impreza w/MT 22765AH183.pak 22765AH183 22765AH180, 181 & 182 160854B1 EA1T600C
2015MY Impreza w/CVT 22765AH193.pak 22765AH193 22765AH190, 191 & 192 E21F4B8F EA17600A
2016MY Impreza w/MT 22765AH711.pak 22765AH711 22765AH710 FC9ADB6C EA1U300C
2016MY Impreza w/CVT 22765AH721.pak 22765AH721 22765AH720 C36B9251 EA1U300A
2015MY Crosstrek w/MT 22765AH483.pak 22765AH483 22765AH480, 481 & 482 5E809A59 EA1T600D
2015MY Crosstrek w/CVT 22765AH493.pak 22765AH493 22765AH490, 491 & 492 8ABA974B EA17600B
2016MY Crosstrek w/MT 22765AH741.pak 22765AH741 22765AH740 ECDD4A4C EA1U300D
2016MY Crosstrek w/CVT 22765AH751.pak 22765AH751 22765AH750 8BA1C221 EA1U300B
2017MY Crosstrek w/MT 22765AK581.pak 22765AK581 22765AK580 FBAB1DB5 EA1Y200D
2017MY Crosstrek w/CVT 22765AK591.pak 22765AK591 22765AK590 1DF53C1D EA1Y200B
2015MY Crosstrek Hybrid 22765AH501.pak 22765AH501 22765AH500 2825F990 EM2H200E
2016MY Crosstrek Hybrid 22765AH771.pak 22765AH771 22765AH770 A84F4D13 EM2J100E
2016MY Forester w/MT 22765AH284.pak 22765AH284 22765AH280, 281, 282 & 283 EB4A189C EA1T500W
2016MY Forester w/CVT 22765AH294.pak 22765AH294 22765AH290, 291, 292 & 293 AB395CA2 EA1T500X
2017MY Forester w/MT 22765AH853.pak 22765AH853 22765AH850, 851 & 852 60EE147E EB4L100W
2017MY Forester w/CVT 22765AH863.pak 22765AH863 22765AH860, 861 & 862 D69D26C6 EB4J340R
2018MY Forester w/MT 22765AL382.pak 22765AL382 22765AL380 & 381 AF3E69E1 EB4P020W
2018MY Forester w/CVT 22765AL392.pak 22765AL392 22765AL390 & 391 9BAB2FCC EB4S200R
NOTE: These files are included in the January 2020 SSM software update.

SERVICE PROCEDURE

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

SERVICE PROCEDURE/INFORMATION

Subaru of America, Inc. (SOA) highly recommends connecting either the Subaru Midtronics DCA-8000 Dynamic Diagnostic Charging System or the Subaru Midtronics GR8-1100 Diagnostic Battery Charger to the vehicle and utilizing the Power Supply Mode feature anytime a vehicle control module is being reprogrammed.

Once the Midtronics charger is connected to the vehicle, if the battery is fully charged  , it takes less than three (3) minutes to boot-up the charger, select the Power Supply Mode, and have the battery voltage stabilized and ready for reprogramming.

NOTE:
  • For instructions on using the power supply mode, reference the applicable User Manual for the Midtronics DCA-8000 Dynamic Diagnostic Charging System and the Midtronics GR8-1100 Diagnostic Battery Charger on STIS.
  • Confirm all electrical loads such as lights, audio, HVAC, seat heaters, and rear defroster are all switched OFF  before setting up the charger for Power Supply Mode.
  • Select the correct battery type (Flooded, EFB, Gel, AGM or AGM Spiral).
  • Input the CCA which matches the vehicle's battery.
    NOTE: OE and replacement batteries have different CCA ratings. Always confirm the battery's CCA rating before proceeding.
  • If using a DCA-8000 Dynamic Diagnostic Charging System, set the power supply voltage to 13.5 volts.
  • DO NOT  connect the DST-i or SDI until the Power Supply mode function has completed its battery test mode and the Charging Voltage has dropped to and shows a steady 13.5 Volts on the display.
  • Once Power Supply Mode reaches a steady 13.5 volts, connect the DST-i or SDI to the OBD connector and proceed with initiating the normal FlashWrite reprogramming process.
  • Amperage will fluctuate based upon the vehicle's demand for power.
    NOTE: If the voltage rises beyond 14V while programming is in process, the procedure will abort. This can indicate a need to test or charge the vehicle battery before any further attempt at programming is made.

VERY IMPORTANT: 

This information is applicable to the Subaru Midtronics DCA-8000 Dynamic Diagnostic Charging System and the Subaru Midtronics GR8-1100 Diagnostic Battery Charger ONLY.  It does not apply to any other brand/type of "generic" battery charger whatsoever. ONLY the DCA-8000 and the GR8-1100 and their Power Supply Mode feature have been tested and approved by SOA.

REMINDER:  If the DCA-8000 or GR8-1100 indicates the vehicle's battery must be charged, charge the battery fully before proceeding to reprogram the vehicle while using the Power Supply Mode.

NOTE: Control module failures resulting from battery discharge during reprogramming are not a matter for warranty. Should any DTCs reset after the reprogramming update is performed, diagnose per the procedure outlined in the applicable Service Manual.

WARRANTY/CLAIM INFORMATION

For vehicles within the Basic New Car Limited, an applicable Emission Warranty period or covered by an active Subaru Added Security Classic or Gold plan, this repair may be submitted using the following claim information:

Labor Description Labor Operation # Fail Code Labor Time
MFI OBDII ECM Reprogramming A455-288 UPG-48 0.4
IMPORTANT: Always note the original Calibration Identification number (CID) the vehicle came in with on the repair order before reprogramming and, make sure to list the NEW  CID for any newly-installed programming (as confirmed from the actual control module AFTER  installation). The NEW  CID MUST  also be noted on the repair order as this information is required for entry in the Miscellaneous Detail field during claim submission.
NOTE: The pak file listings provided in this bulletin are the latest available at the time of publishing. Updates are often released thereafter without revision to the original bulletin. For this reason, it is critical to always have the latest version of Select Monitor software installed on your system. You can confirm if a later version is available by entering the CID listed in this bulletin into FlashWrite. If a newer CID is shown as available in FlashWrite, reprogram using that file.

IMPORTANT REMINDERS: