Control Valve Body: Installation

Clean the mating surface of valve cover and transmission side.
CAUTION: When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.
Check the control valve body for dust and other foreign matter.
Install the O-rings.
NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
Fig 1: Locating CVTF To O-Rings
Courtesy of SUBARU OF AMERICA, INC.
Install the control valve body.
1. Install the control valve body to the transmission.
  CAUTION:
  - Do not damage the O-ring.
  - Perform installation so that the O-ring is not displaced.
2. Temporarily tighten the bolt (A: silver).
  
  Fig 2: Locating Control Valve Body Bolts
  Courtesy of SUBARU OF AMERICA, INC.
3. Attach the bolt (B).
  Tightening torque:
  
  9 N.m (0.9 kgf-m, 6.6 ft-lb)
  
  Fig 3: Locating Control Valve Body Bolts
  Courtesy of SUBARU OF AMERICA, INC.
4. Tighten the bolt (A: silver).
  Tightening torque:
  
  9 N.m (0.9 kgf-m, 6.6 ft-lb)
  
  Fig 4: Control Valve Body Bolts Location
  Courtesy of SUBARU OF AMERICA, INC.
Install the O-ring to the transmission harness.
NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
Fig 5: Applying CVTF To O-Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the transmission harness to the valve cover.
Tightening torque:

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Fig 6: Locating Transmission Harness Valve Cover Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the gasket to the transmission.
NOTE: Use a new gasket.
Apply liquid gasket to the oval hole of gasket.
Liquid gasket:

THREE BOND 1215B or equivalent

Fig 7: Locating Liquid Gasket To Oval Hole Of Gasket
Courtesy of SUBARU OF AMERICA, INC.
Connect the transmission harness connector to the control valve body, and install the valve cover.
CAUTION: Be careful not to catch the sheet of the ST.

Tightening torque:

8 N.m (0.8 kgf-m, 5.9 ft-lb)

Fig 8: Locating Control Valve Body Cover
Courtesy of SUBARU OF AMERICA, INC.
Remove the ST (SHEET SPECIAL TOOL).
Install the throttle body. Ref. to INSTALLATION , Throttle Body.
Install the transmission harness connector to the harness stay.
Install the transmission harness stay and transmission ground terminal.
NOTE: Install the transmission ground terminal in the direction within the range of approx. 30° (A).

Tightening torque:

T1: 7 N.m (0.7 kgf-m, 5.2 ft-lb)

T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)

Fig 9: Transmission Ground Terminal
Courtesy of SUBARU OF AMERICA, INC.
Insert the transmission case cover (small) between transmission case cover (large) and transmission to install.
Tightening torque:

8 N.m (0.8 kgf-m, 5.9 ft-lb)

Fig 10: Inserting Transmission Case Cover (Small) Between Transmission Case Cover (Large)
Courtesy of SUBARU OF AMERICA, INC.

Fig 11: Locating Transmission Case Cover Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the pitching stopper bracket and transmission radio ground cord.
CAUTION: Be careful not to deform or damage the terminal of transmission radio ground cord.

Tightening torque:

41 N.m (4.2 kgf-m, 30.2 ft-lb)

Fig 12: Locating Pitching Stopper Bracket And Transmission Radio Ground Cord Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the air breather hose to the pitching stopper bracket.
Install the pitching stopper.
Tightening torque:

T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb)

Fig 13: Pitching Stopper
Courtesy of SUBARU OF AMERICA, INC.
Connect the following harness connectors.
- Transmission harness connectors
- Inhibitor harness connector
- Transmission radio ground terminal
Tightening torque:

13 N.m (1.3 kgf-m, 9.6 ft-lb)

Fig 14: Transmission Harness Connectors, Inhibitor Harness Connector And Transmission Radio Ground Terminal
Courtesy of SUBARU OF AMERICA, INC.
Install the air intake boot assembly. Ref. to INSTALLATION , Air Intake Boot.
Adjust the CVTF level. Ref. to ADJUSTMENT , CVTF.
Perform the operation of AT learning mode. Ref. to Learning Control .