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Remote Engine Start Systems Troubleshooting Guide (134424)

Publication date: 2017-01-10
Reference number: 134424
Supersedes refnos: (TSMSAL)

REMOTE ENGINE START SYSTEMS TROUBLESHOOTING GUIDE

REMOTE ENGINE START SYSTEMS TROUBLESHOOTING GUIDE

TECHNICAL SERVICE BULLETIN

Reference Number(s): 134424 (TSMSAL), Date of Issue:  January 10, 2017
SUBARU: 2015-2017 Legacy and Outback

SERVICE INFORMATION

IMPORTANT:
  • Test and diagnose any vehicle diagnostic trouble codes (DTC) prior to proceeding with any remote engine start (RES) part replacements.
  • Make sure the vehicle has a fully-charged battery before proceeding, around 12.63 volts.
  • Ensure that all harness connectors are securely seated per respective installation instructions.
  • Make sure the vehicle has a sufficient amount of fuel.
  • This guide references back to the respective system's installation instructions, please have a copy of the installation instructions on hand during troubleshooting.

"This Troubleshooting Guide is intended for use by professional technicians ONLY. It is written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described in this guide, DO NOT assume that your vehicle will have that condition." 

RES SYSTEM PART INFORMATION

Remote Engine Start System Part Matrix 

  Legacy/Outback
  2015-2017MY
Complete RES Kit--------- H001SAL001(1)
Service Part Number  
H001SAL010
RES ECU Mounting Bracket
X
H001SAL020
RES ECU Replacement Kit
X
H001SSG460
RES Bi-Directional Fob (qty 1)
X
H001SAL030
Ignition Harness Replacement Kit
X
H001SSG030
Pre-Arranged Jumper Harness Kit
X
H001SAL040
Hood Switch/Bracket Replacement Kit
X
H001SAL050
Antenna Replacement Kit
X
(1) H001SAL001 replaces H001SAL000. H001SAL000 kit is still applicable until inventory is exhausted.

Please Note: The service part numbers referenced above are current as of the revision of this document. Please check with your parts department for verification.

SERVICE PART DETAIL

G11175563
G11175564
G11175565
G11175566
G11175567
G11175568
G11175569
   

SYSTEM LAYOUT

G11175570

WIRE HARNESS CONNECTOR LAYOUTS

"Detail A" 8-pin RES Control Module Connector

G11175571
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Open Open Output + Not populated at vehicle ignition switch
2 Blue (20 AWG) Battery 2 Input + Battery (12 volt) input to RES Control Module (10 Amp fused)
3 Yellow Accessory Output Output + Output to power ignition switch accessory circuit during RES operation
4 Gray (20 AWG) Starter 1 Output + Starter Crank Output to vehicle crank relay coil
5 Green Ignition 1 I/O + Ignition switch Ig 1 Input, RES ignition 1 output
6 Open Open      
7 Red/Black Starter 2 Output + Starter crank 2 output to vehicle crank relay
8 White Battery 1 Input + Battery (12 volt) input to RES Control Module (30 Amp fused)

"Detail B" 8-pin RES Ignition Switch Connectors

G11175572
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Green Ignition 1 I/O + Ignition switch Ig 1, RES ignition 1 output
2 Yellow Accessory Output + Ignition switch accessory, RES accessory output
3 White/Black Starter 1 Output + Starter crank output
4 White Battery I/O + Ignition switch battery + feed
5 Blue Battery 2 I/O + Ignition switch battery + feed
6 Open Cavity Open - NA NA
7 Gray Starter 2 Output + Starter 2 Output
8 Open Cavity Open -- NA NA
G11175573
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Green Ignition 1 I/O + Ignition switch Ig 1, RES ignition 1 output
2 Yellow Accessory Output + Ignition switch accessory, RES accessory output
3 White/Black Starter 1 Output + Starter crank output
4 White Battery I/O + Ignition switch battery + feed
5 Blue Battery 2 I/O + Ignition switch battery + feed
6 Open Cavity Open - NA NA
7 Gray Starter 2 Output + Starter 2 Output
8 Open Cavity Open -- NA NA

"Detail C" 12-pin RES Control Module Connector

G11175574
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Black Chassis Ground Input - Chassis ground input to RES system
2 Open NA NA NA NA
3 Open NA NA NA NA
4 Blue CAN Low NA Data High Speed CAN data transmit/receive
5 Open NA NA NA NA
6 Tan Power Window Inter. NA NA Interrupts ground trigger to power window ignition relay during RES
7 Open NA NA NA NA
8 Open NA NA NA NA
9 Yellow/Black Hoood Safety Switch Input Input - Registers ground with hood is open, rests neutral when hood is closed
10 Red CAN High NA Data High Speed CAN data transmit/receive
11 Tan/Red Power Window Inter. NA NA Interrupts ground trigger to power window ignition relay during RES
12 Open NA NA NA NA

"Detail D" 2-pin RES Power Window Interrupt Connector

G11175575
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Tan Power Window Inter. NA NA Interrupts ground trigger to power window ignition relay during RES
2 Tan/Red Power Window Inter. NA NA Interrupts ground trigger to power window ignition relay during RES

"Detail E" 4-pin RES Pre-Arranged Connector

G11175576
NOTE: Connector Layout Applies to all: 2015-2017MY Legacy and Outback Vehicles
Pin Wire Color Function In/Out Pol. Description
1 Yellow/Black Hood Safety Switch Input Input - Registers ground with hood is open, rests neutral when hood is closed
2 Black Chassis Ground Input - Chassis ground input for RES system
3 Blue CAN Low NA Data High Speed CAN data transmit/receive
4 Red CAN High NA Data High Speed CAN data transmit/receive

REMOTE ENGINE START CONTROL MODULE REGISTRATION PROCEDURE - SDI/SSMIII

  1. Use of Subaru Diagnostic Interface (SDI) is required.
  2. Verify SSM III (SDI) software is current.
G11175577

REMOTE ENGINE START CONTROL MODULE REGISTRATION PROCEDURE - DST-I

G11175578

REMOTE ENGINE START BI-DIRECTIONAL TRANSMITTER PROGRAMMING PROCEDURE

NOTE: Up to eight (8) transmitters can be programmed to the remote engine start system.
  1. Open the driver's door (the driver's door must remain open throughout the entire process).
  2. Depress and hold the vehicle's brake pedal.
  3. Turn the ignition to the "on" and leave on for approximately 2 seconds then "off", "on" then "off", "on" then "off", then back "on" and leave "on" throughout the programming process. (Four ignition key cycles ending in "on", total duration from point of second ignition "on" cycle must not exceed five (5) seconds)
  4. The system will flash the side marker lights, tail lights, front position lights and honk the horn three (3) times indicating that the system has entered transmitter learn mode.
  5. Press and release the " " button on the transmitter you wish to program.
  6. The system will flash the side marker lights, tail lights, front position lights and honk the horn one (1) time, indicating that the system has learned the transmitter. Upon successful programming, the remote start confirming transmitter button will flash one (1) time (within five (5) seconds).
  7. Repeat step five for any additional transmitters (the system will accept up to eight (8) transmitters).
  8. The system will exit transmitter programming mode if the ignition key is turned to the OFF position, the door is closed or after two (2) minutes.

REMOTE ENGINE START RUN TIME SELECTION

The system is preprogrammed to run for fifteen (15) minutes before automatically stopping. The programmed run period can be changed to alternate times using the following procedure. 

  1. Enter the vehicle and close all vehicle doors, trunk or rear gate.
  2. Verify that the transmission shifter is in the "park" position.
  3. Turn the ignition to the "on" and leave on for approximately 2 seconds then "off", "on" then "off", "on" then "off", then back "on" and leave on throughout the programming process. (Four ignition key cycles ending in "on", total duration from point of first ignition "on" cycle must not exceed eight (8) seconds).
  4. The system will honk the horn the number of times corresponding to the current run time setting.
  5. Open and close the driver's door to advance to the next run time setting. The system will honk the horn the number of times corresponding to the new run time setting.
  6. Run time selection mode will exit via turning the ignition key off or thirty (30) seconds of inactivity. Upon exit the current run time selection will be stored.
Horn Honks Run Time
1 Three (3) Minutes
2 Five (5) Minutes
3 Ten (10) Minutes
4 Fifteen (15) Minutes (Default Setting)

REMOTE ENGINE START ACTIVATION HORN HONK DIAGNOSTICS

When activating the remote engine start system will respond with various horn honk and exterior vehicle light flashes. The sequence of the horn honks/light flashes can help to differentiate between normal and abnormal operation and aid in troubleshooting. Below is a description of the various horn honk/light flash sequences and description of function.

Horn Honk/Light Flash Sequence System Operation/Failure Mode
One (1) horn honk/light flash immediately after activation from RES fob then one (1) horn honk/light flash following ignition power, starter crank and vehicle start. Normal operation - Indicates RES system has received remote start request from RES fob, all safety parameters are correct and vehicle has successfully started.
Two (2) horn honks/light flashes immediately after activation from RES fob. A safety check determined a failure which prevents the system from operating. Possible causes are:
  1. Vehicle hood is open or safety switch is active.
  2. Ignition key is resting in the ignition cylinder or the "key chime" circuit is active.
One (1) horn honk/light flash immediately after activation from RES fob. Followed by a pause and then two additional horn honks/light flashes. A safety check determined a failure which prevents the system from operating. Possible causes are:
  1. Vehicle hood is open or safety switch is active.
  2. Vehicle brake pedal is ON or active.
  3. Ignition key is resting in the ignition cylinder or the "key chime" circuit is active.
  4. Transmission shifter is not in the PARK position
Three (3) horn honks/light flashes immediately after activation from RES fob. The RES system has detected one of the following operational failures:
  1. Remote start has exceeded the maximum 20 minute run duration between physical ignition key cycles. Cycle ignition key ON then OFF to clear max run timer.

    OR

  2. A vehicle related issue (DTC) is requiring RES to abort operation. Correct vehicle issue and retry activation.
Four (4) horn honks/light flashes immediately after activation from RES fob. Indicates that the RES system was either not registered or not successfully registered to the vehicle using the Subaru Select Monitor tool.
Five (5) horn honks/light flashes immediately after activation from RES fob. RES system is in "Service Mode". Refer to the vehicle owner's manual or RES quick reference card for details.
One (1) horn honk/light flash immediately after activation from RES fob. Followed by a pause and then six (6) additional horn honks/light flashes. Indicates that a vehicle door, trunk or rear gate was open when activating RES. All doors, trunk or rear gate must be closed for RES system to operate.

REMOTE ENGINE START DIAGNOSTIC MODE

The remote engine start module is equipped with a diagnostic mode that will aid in troubleshooting abnormal failure to start or abnormal shut down conditions. The diagnostic mode saves the last abnormal failure to start or abnormal shut down in memory. This is particularly helpful in determining a past failure when the system may not be currently exhibiting the observed failure mode. Normal shut downs will not be included in the diagnostic table. Normal shutdowns include: run time expiration, shut down or failure to start when the vehicle door is opened, shut down via RES transmitter and failure to start when the service mode is active.

Accessing diagnostic mode:

  1. Enter the vehicle and close all vehicle doors, trunk or rear gate.
  2. Verify that the transmission shifter is in the "park" position.
  3. Turn the ignition to the "on" and leave on for approximately 2 seconds then "off", "on" then "off", "on" then "off", "on" then "off", "on" then "off", then back "on" and leave on throughout the programming process. (Six ignition key cycles ending in "on", total duration from point of second ignition "on" cycle must not exceed eight (8) seconds)
  4. The system will flash the side marker lights, tail lights, front position lights and honk the horn a number of times corresponding with the table below.
    Horn Honks Shutdown Condition Diagnosis
    No Honk Normal Operation Normal remote start operation. No abnormal shut downs have occurred since installation of the system.
    1 Honk Hood Safety Switch Active Verify that hood is closed and latched. Check for damaged or mis-aligned hood switch/bracket.
    2 Honks Brake Pedal Depressed Check for damaged or inop brake switch in vehicle or connection issue between BIU and brake pedal switch. This does not indicate failure of an RES component.
    3 Honks RES Stop Request The vehicle's BIU sent a "stop request" to the RES module to indicate a vehicle related concern (DTC's, etc.). Vehicle condition must be corrected prior to restoring RES operation. This does not indicate failure of an RES component. Contact SOA for a listing of conditions and DTC's that would cause the BIU to transmit an "RES Stop Request" message.
    4 Honks RPM Over-rev The RES module reads a CAN message to determine engine speed (> 3,500 RPM). Check vehicle systems to determine what would cause an abnormal high RPM. This does not indicate failure of an RES component.
    5 Honks Missing CAN Messages The RES system detected missing CAN Bus messages from the BIU or TCU. Verify proper operation of both BIU and TCU. This does not indicate failure of an RES component.
    6 Honks Shifter Not in Park This indicates that the shifter was not in park at time of RES activation or was moved out of park after RES activation. Verify operation of transmission/shifter switches. Verify operation of the BIU and TCU. This does not indicate failure of an RES component.
    7 Honks CAN Error This fault indicates that the RES module recorded 24 or more CAN error messages. Clear any vehicle DTC's that are present and re-test. If DTC's continue to occur, remove the (2) fuses from the RES main harness. If DTC's return, there is an issue with another vehicle component. If DTC's do not return or return only when RES system is running the vehicle  , replace the RES control module p/n H001SAL010.

ADVANCED TROUBLESHOOTING

The RES system will not operate when activated multiple times in a row

G11175579

The RES system will not run for the full default 15-minute run time

G11175580

The RES system shuts down when any vehicle door trunk or rear gate is opened

G11175581

The vehicle starts by itself without pressing the transmitter button

G11175582

The SSMIII SDI oe DST-i screen displays "Registration Failure" when attempting to register the RES module to the vehicle

G11175583

CAN Diagnostic Trouble Codes ("U codes") are triggered in the vehicle

G11175584

The vehicle's ignition turns on when the remote engine start system is activated but does not crank the starter

G11175585

The remote engine start system does not power the vehicle's ignition circuits after receiving the remote start command

G11175586

The vehicle starts when the remote engine start system is activated, but the heater/air conditioning does not turn on

G11175587

The RES system does not respond when the transmitter button is pressed 2-times

G11175588

The RES system bi-directional feature does not function

G11175589

The Vehicle's Horn Honks Five (5) Times When Activating the Remote Start Function

G11175590

The Vehicle's Ignition Powers and The Horn Honks Two (2) Times When Activating the Remote Start Function

G11175591