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Engine Cooling System: Radiator: Installation

  1. Install the radiator lower cushion.
    G13224738Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to the vehicle.
    NOTE: Insert the pin on the lower side of the radiator into the radiator lower cushions.
  3. Remove the ropes or other items used to secure the condenser assembly to the vehicle.
    G13224737Courtesy of SUBARU OF AMERICA, INC.
  4. Install the bolts at the upper side of the condenser assembly.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    G13224736Courtesy of SUBARU OF AMERICA, INC.
  5. Install the bolts at the lower side of the condenser assembly.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    G13224735Courtesy of SUBARU OF AMERICA, INC.
  6. Install the radiator upper bracket.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb)

    G13224734Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the radiator inlet hose.
    G13224733Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the connector (A) to the main fan motor assembly and the connector (B) to the sub fan motor assembly.
    G13224731Courtesy of SUBARU OF AMERICA, INC.
    G13224732Courtesy of SUBARU OF AMERICA, INC.
  9. Install the bracket hood stay.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

    G13224730Courtesy of SUBARU OF AMERICA, INC.
  10. Install the bracket grille front.
    G13224729Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the radiator outlet hose.
    G13224727Courtesy of SUBARU OF AMERICA, INC.
  12. Install the front exhaust pipe. Refer to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
  13. Install the reservoir tank. Refer to COOLING (H4DO)>RESERVOIR TANK>INSTALLATION .
  14. Install the air intake duct. Refer to INTAKE (INDUCTION) (H4DO)>AIR INTAKE DUCT>INSTALLATION .
  15. Install the collector cover. Refer to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>INSTALLATION .
  16. Connect the ground terminal to battery sensor. Refer to REPAIR CONTENTS>NOTE>BATTERY .
  17. Fill engine coolant. Refer to COOLING (H4DO)>ENGINE COOLANT>REPLACEMENT>FILLING OF ENGINE COOLANT .