Transfer Clutch: Installation

Select the transfer driven gear shim.

Set the rear drive shaft to the extension case.
CAUTION: Be careful not to damage the oil seal of the extension case.

NOTE: Do not install the transfer driven gear shim.

Using the ST, measure the height "H1" from the ST end face to the thrust bearing catch surface.

Preparation tool:

ST: GAUGE (499575600)

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Set the thrust bearing as shown in the figure.

NOTE: Make sure to install in the right direction.

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Using the ST, measure the height "H2" from the ST end face to the transmission case mating surface.

Preparation tool:

ST: GAUGE (499575600)

Courtesy of SUBARU OF AMERICA, INC.

Using the following calculation, calculate an appropriate thickness "T" of the transfer driven gear shim.

NOTE: Adjust using 1 - 3 pieces.

T = H1 - H2 - 0.05 - 0.25 mm (0.002 - 0.010 in)

T	Transfer driven gear shim thickness (mm (in))
H1	Measured value (mm (in)) of step (2)
H2	Measured value (mm (in)) of step (4)
0.05 - 0.25 mm (0.002 - 0.010 in)	Clearance specification

Install a new seal ring.
NOTE:
- Apply CVTF to the seal rings.
- Do not stretch the seal ring more than necessary.
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Install the rear drive shaft.

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Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>EXTENSION CASE>INSTALLATION .