Extension Case: Installation
- Confirm that the shaft (A), parking pawl (B) and return spring (C) are firmly attached.
- Perform the following operations when replacing the extension case.
- Select the thrust bearing. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATION .
- Select the transfer reduction driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATION .
- Set the transfer reduction driven gear shim to the extension case with vaseline.
- Apply liquid gasket to the mating surface of the intermediate case as shown in the figure, and temporarily install the extension case.CAUTION: Be careful not to damage the oil seal of the extension case.NOTE:
- Before applying liquid gasket, degrease the liquid gasket seal surfaces of the extension case and intermediate case.
- Install within 5 min. after applying liquid gasket.
Preparation items:
Liquid gasket: THREE BOND 1215B or equivalent
- Tighten the extension case mounting bolts and install the clip (A).
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the front wheel speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FRONT WHEEL SPEED SENSOR>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY>INSTALLATION .