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Engine Cooling System: Radiator: Installation

  1. Attach the radiator upper gasket and radiator lower gasket to the positions shown in the figure.
    CAUTION: Be sure to use a new radiator upper gasket and radiator lower gasket.
    G16439479Courtesy of SUBARU OF AMERICA, INC.
    (a) Radiator upper gasket
    (b) Radiator lower gasket
    (c) Condenser ASSY
    (d) Radiator fan and fan motor ASSY
  2. Set the radiator, and remove the ropes, etc. from the condenser assembly.
  3. Install the pipe evaporator cooling to the clip.
  4. Connect the condenser assembly and the radiator.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

  5. Install the radiator upper bracket.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb)

  6. Install the bracket grille front. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>INSTALLATION .
  7. Install the bumper face front. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>INSTALLATION .
  8. Connect the radiator outlet hose.
  9. Install the radiator fan and fan motor assembly. Ref. to COOLING (H4DOTC)>RADIATOR FAN AND FAN MOTOR ASSEMBLY>INSTALLATION .
  10. Install the center exhaust pipe (front). Ref. to EXHAUST (H4DOTC)>CENTER EXHAUST PIPE>INSTALLATION>CENTER EXHAUST PIPE (FRONT) .
  11. Install the V-belt cover.
    NOTE:
    • Check the grommet for peel-off or disengagement.
    • Be careful not to deform the bracket during installation.

    Tightening torque: 

    7 N.m (0.7 kgf-m, 5.2 ft-lb)

  12. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  13. Fill engine coolant. Ref. to COOLING (H4DOTC)>ENGINE COOLANT>REPLACEMENT>FILLING OF ENGINE COOLANT .
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