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Transfer Clutch: Disassembly

  1. Remove the snap ring, and remove the transfer clutch plate set and pressure plate (rear side).
    G16342194Courtesy of SUBARU OF AMERICA, INC.
    (A) Snap ring
    (B) Transfer clutch plate set
    (C) Pressure plate (front side)
    (D) Drive plate
    (E) Driven plate
    (F) Pressure plate (rear side)
    (G) Rear drive shaft
  2. Remove the ball bearing using ST1, ST2 and a press.
    CAUTION: Be careful not to drop the rear drive shaft.

    Preparation tool: 

    ST1: BEARING REMOVER (18767AA010)

    ST2: REMOVER (18723AA000)

    G13936099Courtesy of SUBARU OF AMERICA, INC.
  3. Compress the return spring using the ST and a press to remove the snap ring.

    Preparation tool: 

    ST: COMPRESSOR SPECIAL TOOL (18762AA001)

    G13936100Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the transfer clutch piston seal, return spring and transfer clutch piston.
    G16342189Courtesy of SUBARU OF AMERICA, INC.
    (A) Transfer clutch piston seal
    (B) Return spring
    (C) Rear drive shaft
  5. Blow compressed air through the hole shown in the figure, and remove the transfer clutch piston.
G13936102Courtesy of SUBARU OF AMERICA, INC.