lemon-mirror:
Home >> Suzuki >> 2005 >> Reno EX >> Repair and Diagnosis >> Electrical >> Charging Systems >> Repair Instructions >> Generator Disassembly and Assembly >> Assembly

Generator Disassembly and Assembly: Assembly

  1. Install the new ring in the slip ring end frame.
  2. Install the stator.
    Fig 1: Installing Generator Through-Bolts
    G04103021Courtesy of SUZUKI OF AMERICA CORP.
  3. Position the rotor assembly shaft with the drive end frame in the slip ring end assembly until the gap between the outer lace and the end frame casting is 1.9 mm (0.075 inch).
  4. Install the generator through-bolts.

    Tighten 

    Tighten the generator through-bolts to 10 N.m (89 lb-in).

    Fig 2: Tightening Generator Through-Bolts
    G04103022Courtesy of SUZUKI OF AMERICA CORP.
  5. Position the fan, the collars, and the pulley on the rotor shaft and secure with the nut.

    Tighten 

    Tighten the generator drive end bearing nut to 81 N.m (60 lb-ft).

  6. Install the generator. Refer to "GENERATOR REMOVAL AND INSTALLATION :".
    7. Fig 3: Removing Drive End Bearing Nut
    G04103023Courtesy of SUZUKI OF AMERICA CORP.
  7. Weld the brush holder terminal to the regulator terminal, if removed.
  8. Fix the brush holder with the retainer pin, and weld the regulator/brush holder assembled terminal to the rectifier terminal.
  9. Apply silicone grease between the bridge and the end frame for radiation purposes.
  10. Fasten the screws holding the rectifier regulator/ brush holder assembly to the end frame.
  11. Punch the new baffle with the pin into the brush.
    Fig 4: Fastening Screws Holding Rectifier Regulator/Brush Holder Assembly To End Frame
    G04103024Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Take care to prevent damage to the vehicle by protecting the diode in the rectifier bridge from excessive heat while welding.
  12. Weld the connectors of the rectifier bridge.
    Fig 5: Identifying Rectifier Bridge Connectors
    G04103025Courtesy of SUZUKI OF AMERICA CORP.
· About lemon-mirror