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Home >> Suzuki >> 2006 >> Verona Base >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Fuel Tank Installation

Fuel Tank Installation

  1. Raise the fuel tank into position.
  2. Install the fuel tank straps.
  3. Install the fuel tank strap retaining nuts.

    Tighten: 

    Tighten the fuel tank strap retaining nuts to 20 N.m (15 lb-ft).

    Fig 1: Identifying Fuel Tank Strap And Retaining Nuts
    G04719125Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect the fuel outlet line and the fuel return line.
    Fig 2: Identifying Fuel Outlet Line And Fuel Return Line
    G04719123Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect the fuel pump harness connector.
  6. Connect the fuel vapor line.
  7. Connect the fuel tank filler tube.
  8. Connect the fuel tank vent tube.
  9. Install the fuel tank filler tube clamp at the fuel tank.
    Fig 3: Identifying Fuel Tank Filler Tube And Harness Connector
    G04719122Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the fuel filter. Refer to Fuel Filter Installation .
  11. Install the nuts with the fuel tank shield.

    Tighten: 

    Tighten the fuel tank shield retaining nuts to 2 - 3 N.m (15 - 2.2 lb-ft).

  12. Install the front muffler. Refer to "MUFFLER - FRONT INSTALLATION ".
    Fig 4: Identifying Fuel Tank Shield
    G04719121Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the rear seat.
  14. Connect the negative battery cable.
  15. Fill the fuel tank.
  16. Perform a leak check of the fuel tank and the fuel line connections.
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