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Home >> Suzuki >> 2006 >> Verona Base >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Transaxle Assembly Installation

Transaxle Assembly Installation

  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    Fig 1: Identifying Transaxle Support Fixture DW260-010
    G04719757Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the right-lower engine-to-transaxle mounting bolts.

    Tighten: 

    Tighten the right-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 2: Identifying Right-Lower Engine-To-Transaxle Mounting Bolts
    G04719760Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the left-lower engine-to-transaxle mounting bolts.

    Tighten: 

    Tighten the left-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 3: Identifying Left-Lower Engine-To-Transaxle Mounting Bolts
    G04719759Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the oil pan flange-to-transaxle bolts.

    Tighten: 

    Tighten the oil pan flange-to-transaxle bolts to 31 N.m (23 lb-ft).

    Fig 4: Identifying Oil Pan Flange-To-Transaxle Bolts
    G04719058Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the rear transaxle mounting bracket bolts.

    Tighten: 

    Tighten the rear transaxle mounting bracket bolts to 65 N.m (48 lb-ft).

    Fig 5: Identifying Rear Transaxle Mounting Bracket Bolts
    G04719756Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the flywheel to torque converter bolts.

    Tighten: 

    Tighten the flywheel to torque converter bolts to 45 N.m (33 lb-ft).

  8. Install the starter motor. Refer to STARTER INSTALLATION .
  9. Install the drive axle. Refer to DRIVE AXLE ASSEMBLY INSTALLATION .
    Fig 6: Identifying Flywheel To Torque Converter Bolts
    G04719755Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the oil cooler pipes from the transaxle. Refer to Oil Cooler Pipes / Hoses Installation .
  11. Install the impact bar. Refer to IMPACT BEAM INSTALLATION .
  12. Install the centermember. Refer to CENTERMEMBER ASSEMBLY INSTALLATION .
  13. Lower the vehicle.
    Fig 7: Identifying Oil Cooler Pipes & Transaxle
    G04719725Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the left transaxle mounting bracket. Refer to Left Transaxle Mounting Bracket Installation .
    Fig 8: Identifying Left Transaxle Mounting Bracket Bolts
    G04719753Courtesy of SUZUKI OF AMERICA CORP.
  15. Install the upper transaxle-to-engine mounting bolts.

    Tighten: 

    Tighten the upper transaxle-to-engine mounting bolts to 73 N.m (54 lb-ft).

    Fig 9: Identifying Upper Transaxle-To-Engine Mounting Bolts
    G04719752Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the clip to the shift control cable and connect the shift cable.
    Fig 10: Identifying Shift Control Cable & Clip
    G04717246Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the Park/Neutral position switch electrical connector.
  18. Connect the transaxle wiring harness to the transaxle.
    Fig 11: Identifying Park/Neutral Position Switch Electrical Connector
    G04719716Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the engine support fixture DW110-060.
  20. Install the air filter housing.
  21. Install the battery.
  22. Add the transaxle fluid. Refer to Changing the Fluid .
Fig 12: Identifying Engine Support Fixture DW110-060
G04719745Courtesy of SUZUKI OF AMERICA CORP.
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