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Control Valve Body Assembly Installation

Reference: CONTROL VALVE BODY ASSEMBLY ASSEMBLE .

Fig 1: Identifying Case Fluid Passage Seals
G04846377Courtesy of SUZUKI OF AMERICA CORP.
  1. Rotate the transmission assembly so that the I.D. tag is facing up.
  2. Install 2 new case fluid passage seals (86) into the transmission case fluid ports.
    Fig 2: Identifying Control Valve Body Assembly, Manual Valve Link & Manual Shift Detent Lever Assembly
    G04846378Courtesy of SUZUKI OF AMERICA CORP.
  3. Shift the transmission into Neutral (N).
  4. While holding the control valve body assembly (39), connect the manual valve link (336) to the manual shift detent lever assembly (710).
    Fig 3: Identifying Control Valve Body Assembly To Transmission Case Bolts
    G04846379Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the 6 control valve body assembly to transmission case bolts and hand tighten.
    • 2 - M6 x 1.0 x 16 mm (34)
    • 2 - M6 x 1.0 x 28 mm (35)
    • 2 - M6 x 1.0 x 55 mm (47)
      Fig 4: Identifying Tightening Sequence Of Control Valve Body Assembly To Transmission Case Bolts
      G04846380Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  6. Tighten the control valve body assembly to transmission case bolts in sequence.

    Tightening torque 

    Tighten the control valve body assembly to transmission case bolts to 10 N.m (89 lb in)  .

    Fig 5: Identifying Control Valve Body Fluid Passage Cover
    G04846381Courtesy of SUZUKI OF AMERICA CORP.
  7. Install a new control valve body fluid passage cover gasket (38).
  8. Install the control valve body fluid passage cover (37).
  9. Install the 2 - M6 x 1.0 x 50 mm control valve body bolts.

    Tightening torque 

    Tighten the control valve body bolts to 10 N.m (89 lb in)  .

    Reference: WIRING HARNESS INSTALLATION .