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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Electrical >> Charging Systems >> Repair Instructions >> Generator Replacement >> Installation Procedure

Installation Procedure

Fig 1: Identifying Tightening Sequence Of Generator Bolts
G05465824Courtesy of SUZUKI OF AMERICA CORP.
  1. Position the generator to the engine.
  2. Loosely install the generator bolts.
  3. Install the idler pulley. Refer to DRIVE BELT IDLER PULLEY REPLACEMENT .
    CAUTION: Refer to FASTENER NOTICE .
  4. Tighten the generator bolts in the sequence shown.

    Tightening torque 

    Tighten the bolts to 50 N.m (37 lb ft). 

    Fig 2: Identifying Engine Harness Electrical Connector
    G05465825Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the drive belt. Refer to DRIVE BELT REPLACEMENT .
  6. Connect the engine harness electrical connector to the generator.
    Fig 3: Identifying Positive Battery Cable Nut
    G05465826Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the positive battery cable terminal to the generator.
  8. Install the positive battery cable nut at the generator.

    Tightening torque 

    Tighten the nut to 20 N.m (15 lb ft). 

  9. Position the positive battery cable boot at the generator terminal.
  10. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
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