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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Electrical >> Charging Systems >> Repair Instructions >> Battery Replacement >> Installation Procedure

Installation Procedure

Fig 1: Identifying Battery, Battery Box, Battery Hold Down And Washer
G05465810Courtesy of SUZUKI OF AMERICA CORP.
  1. Position the battery (1) in the battery box (2).
  2. Install the washer (3) and battery hold down (4).
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the hold down bolt (5).

    Tightening torque 

    Tighten the hold down bolt to 15 N.m (11 lb ft). 

    Fig 2: Identifying Positive And Negative Battery Cables
    G05465811Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the positive and negative battery cables. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
    Fig 3: Installing Battery Lid
    G05465812Courtesy of SUZUKI OF AMERICA CORP.
  5. Position the battery lid (3) so that the alignment tabs (2) are in position.
  6. Lock the locking tabs (1) on the side of the battery box.
    Fig 4: Identifying PCM And Battery Box Cover
    G05465813Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the PCM (2) on the battery box cover (1).