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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Transmission Control Module Installation

Transmission Control Module Installation

Fig 1: Turning Manual Shaft
G05470372Courtesy of SUZUKI OF AMERICA CORP.
  1. Using an adjustable wrench on the manual shaft detent lever (710), turn the shaft clockwise until it stops.
  2. Turn the shaft counter-clockwise one position to the neutral location. To verify turning the shaft in the correct direction, on the manual shaft detent lever (710) the reverse position is larger and more resistance can be felt.
    Fig 2: Identifying Wiring Harness Assembly And TCM Seal
    G05470373Courtesy of SUZUKI OF AMERICA CORP.
  3. Inspect the condition of the connector pins on the wiring harness assembly (33) for foreign material, bent pins, or broken pins.
  4. Ensure the TCM seal (72) is installed.
    Fig 3: Turning Slot In TCM For Aligning Marks
    G05470374Courtesy of SUZUKI OF AMERICA CORP.
  5. Turn the slot in the TCM to align the two marks. Do not turn more than 60 degrees.
    Fig 4: Identifying TCM Bolts
    G05470375Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the TCM (75) over the manual shaft detent lever (710) and into the wire connector.
    CAUTION: Refer to FASTENER NOTICE .
  7. Install the three bolts (76).

    Tightening torque 

    Tighten the TCM bolts to 25 N.m (18 lb ft). 

    Reference: INPUT AND OUTPUT SPEED SENSOR INSTALLATION