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Automatic Hot Air Intake

  1. Visually inspect all hoses and connections for cracks, leaks or damage. On all models, remove air cleaner cover.
  2. On Pickup and 4Runner models, cool the thermo valve by blowing compressed air on it. On all other models, cool HIC valve by blowing compressed air on it. On all models, when engine is cold, check that the air control valve closes the cool air passage at idle.
  3. Reinstall the air cleaner cover and warm engine. Check that the air control valve opens the cool air passage at idle.
  4. If system does not respond properly at given temperatures, check air door or linkage for binding. Replace thermal valve as necessary.
HOT AIR INTAKE SYSTEM OPERATING TEMPERATURES

Application Closed Temp. °F (°C) Opened Temp. °F (°C)
Land Cruiser 81 (27) 91 (33)
Pickup, 4Runner 86 (30) 113 (45)
Tercel Sedan 79 (26) 93 (34)
Tercel Wagon 72 (22) 84 (29)
All Others 72 (22) 84 (29)
Fig 1: Hot Air Intake System (HIC Valve Shown; Thermal Valve Used On Pickup Similar)
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