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No-Load Test

CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing or damage to coil winding will result.
  1. Remove starter from engine. Connect ammeter in series between starter motor terminal No. 30 (battery terminal) and a fully charged 12-volt battery. Connect battery negative to starter case ground. See Fig 1 or Fig 2 . Connect voltmeter to battery to observe voltage draw readings.
  2. To engage starter, connect remote starter or jumper wire to terminals No. 30 and 50. Starter drive pinion gear should extend quickly and spin smoothly. Check starter amperage draw and battery voltage draw to be within specifications. See NO-LOAD TEST SPECIFICATIONS  table. Replace starter if not within specification.
NO-LOAD TEST SPECIFICATIONS

Application Specification
Direct Drive
Maximum Ampere Draw 50 Amps
Minimum Voltage 11.0 Volts
Minimum RPM 5000 RPM
Planetary Gear & Reduction Gear
Maximum Ampere Draw 90 Amps
Minimum Voltage 11.5 Volts
Minimum RPM 3000 RPM
Fig 1: Testing Starter No-Load (Direct Drive & Planetary)
G92C01581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Testing Starter No-Load (Reduction Gear)
G92E01582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002