No-Load Test

CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing, or damage to coil winding will result.

NO-LOAD TEST SPECIFICATIONS

Application

Maximum Amps @ (Volts)

RPM

0.8 kW ⁽¹⁾

90 (11.5)

3000

1.0 kW ⁽²⁾

90 (11.5)

3000

⁽¹⁾	Planetary type.

⁽²⁾	Reduction type.

Remove starter. Connect ammeter in series between starter motor terminal No. 30 (battery terminal) and a fully charged 12-volt battery. Connect battery negative to starter case ground. See Fig 1 or Figure . Connect voltmeter to battery to observe voltage draw readings.
Connect remote starter or jumper wire to terminal No. 30 and to terminal No. 50 to engage starter. Starter drive pinion gear should extend quickly and spin smoothly. Verify starter amperage draw and battery voltage draw to be within specifications. See NO-LOAD TEST SPECIFICATIONS table. Replace starter if not within specification.

Fig 1: Testing Starter No-Load (Reduction Gear)

Fig 2: Testing Solenoid Pull-In Coil (Planetary)